🏷️ Basic Information Identification Make: Citroen Model: BX Year: 1991 Generation Model Generation: Series 2 👋 Introduction Market Position Target Audience: Professional technicians and knowledgeable DIY mechanics with basic electrical and mechanical concepts. Key Features Manual Value Proposition: Provides factory-level repair and maintenance knowledge, enabling informed decisions for vehicle upkeep and repair. Ease Of Use: Step-by-step procedures and clear guidance designed to replicate the knowledge of factory-trained technicians. Digital Advantage: Instant download capability allows immediate access to repair information, unlike traditional paper manuals. 📋 Manual Details Coverage Areas Language: English Vehicle Scope: Covers all major mechanical, electrical, and bodywork systems for the 1991 Citroen BX. Page Count Estimated Page Count: Varies by specific edition, typically 500-1000 pages for comprehensive factory manuals. Manual Type Manual Type: Repair Service Manual / Workshop Manual Format File Format: PDF Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, tuning), Fuel system (carburetor/injection, fuel pump, lines), Ignition system, Cooling system, Lubrication system, Exhaust system. Drivetrain Systems: Transmission (manual/automatic), Clutch, Driveshafts, Differentials, Axles. Chassis Systems: Suspension (including HYDROPNEUMATIC systems), Steering, Brakes (hydraulic, ABS if equipped), Wheels and Tires. Electrical Systems: Wiring diagrams, Lighting, Starting and Charging systems, Instruments and Controls, Electronic Control Units (ECUs), Radio, Power windows/locks. Body Systems: Body panels, Doors, Hood, Trunk, Bumpers, Interior trim, HVAC (Heating, Ventilation, and Air Conditioning). Procedures Included Maintenance Procedures: Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and top-ups, Tune-ups, Belt inspections and replacement. Repair Procedures: Engine overhaul, Transmission repair, Brake caliper replacement, Suspension component replacement, Electrical component troubleshooting and repair, Bodywork repair. Diagnostics: Troubleshooting guides, Diagnostic trouble codes (DTCs) for electronic systems, Symptom-based diagnostics. Disassembly Assembly: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, reassembly, and installation. Technical Depth Depth Of Coverage: Comprehensive coverage from basic maintenance to major overhaul and diagnostics, suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Specifications Print Quality: Full Printable Zoom Functionality: YES (Zoom IN/OUT) Required Software: Adobe PDF Reader, WinZip (or equivalent unzipping software) Compatibility: All Versions of Windows & Mac Binding Type Binding Type: Digital (PDF Download) - No physical binding Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder (Petrol/Diesel) Engine Type Variants Engine Variants: Common variants include 1.4L, 1.6L, 1.9L (petrol) and 1.8L, 1.9L (diesel). Specific engine codes like XU5, XU7, XU9, XUD7, XUD9 are relevant. Performance Horsepower Range: Approximately 70-110 hp depending on engine variant and configuration. Torque Range: Approximately 110-170 Nm depending on engine variant and configuration. Fuel System Fuel Delivery: Carburetted (e.g., Solex, Weber) or Bosch/Lucas fuel injection systems, depending on model and market. Diesel engines use injection pumps. Ignition System Ignition Type: Electronic Ignition (Distributorless or Distributor-based with ignition module). Cooling System Cooling Medium: Water-cooled with a thermostat and electric fan. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (ZF or PSA sourced) Features Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Body Styles: Hatchback (5-door), Estate/Wagon (5-door), possibly some saloon variants in specific markets. Length: Approx. 4100-4200 mm (Hatchback), Approx. 4400-4500 mm (Estate) Width: Approx. 1600-1650 mm Height: Approx. 1370-1400 mm (Hatchback), Approx. 1460-1490 mm (Estate) Weights Curb Weight: Approx. 1000-1200 kg, depending on engine and equipment. Gross Vehicle Weight: Typically around 1500-1700 kg. Cargo Trunk Volume: Variable, with folding rear seats offering significant capacity, especially in the Estate version. 🛡️ Safety Features Ratings Crash Test Standards: Models from this era were tested under various European safety standards of the time; specific Euro NCAP ratings may not be directly applicable or comparable to modern standards. Active Features Brake System: Disc front brakes, often drum rear brakes. ABS was an optional feature on higher trims or later models. Passive Features Restraint Systems: Seat belts (front and often rear). Airbags were not standard in 1991 for most BX models. Body Structure: Designed with crumple zones, reflecting contemporary safety philosophies. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, often with factory-fitted speakers. Aftermarket upgrades are common. Dashboard Instruments: Analogue gauges for speedometer, tachometer (optional), fuel level, coolant temperature, oil pressure. Warning lights for various systems. Driver Assistance Driver Assistance Systems: Limited to ABS on some higher trims/later models. No electronic stability control or advanced driver-assistance systems (ADAS) as per 1991 standards. Connectivity Connectivity Features: None in the modern sense. Pre-dates widespread adoption of auxiliary inputs, USB, or Bluetooth. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 12 months, whichever comes first (refer to manual for specific engine variant and oil type). Timing Belt Replacement: Crucial: Every 80,000-100,000 km or 5-6 years, as failure can cause catastrophic engine damage. The manual will specify the exact interval and procedure. Fluid Specifications Engine Oil Specification: API SG/SH or ACEA A2/A3, viscosity typically 10W-40...
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, reassembly, and installation.
Technical Depth
Depth Of Coverage:
Comprehensive coverage from basic maintenance to major overhaul and diagnostics, suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Specifications
Print Quality:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Required Software:
Adobe PDF Reader, WinZip (or equivalent unzipping software)
Compatibility:
All Versions of Windows & Mac
Binding Type
Binding Type:
Digital (PDF Download) - No physical binding
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder (Petrol/Diesel)
Engine Type Variants
Engine Variants:
Common variants include 1.4L, 1.6L, 1.9L (petrol) and 1.8L, 1.9L (diesel). Specific engine codes like XU5, XU7, XU9, XUD7, XUD9 are relevant.
Performance
Horsepower Range:
Approximately 70-110 hp depending on engine variant and configuration.
Torque Range:
Approximately 110-170 Nm depending on engine variant and configuration.
Fuel System
Fuel Delivery:
Carburetted (e.g., Solex, Weber) or Bosch/Lucas fuel injection systems, depending on model and market. Diesel engines use injection pumps.
Ignition System
Ignition Type:
Electronic Ignition (Distributorless or Distributor-based with ignition module).
Cooling System
Cooling Medium:
Water-cooled with a thermostat and electric fan.
🔧 Transmission
Standard Transmission
Type:
5-speed Manual Transmission
Optional Transmission
Type:
4-speed Automatic Transmission (ZF or PSA sourced)
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior
Body Styles:
Hatchback (5-door), Estate/Wagon (5-door), possibly some saloon variants in specific markets.
Length:
Approx. 4100-4200 mm (Hatchback), Approx. 4400-4500 mm (Estate)
Width:
Approx. 1600-1650 mm
Height:
Approx. 1370-1400 mm (Hatchback), Approx. 1460-1490 mm (Estate)
Weights
Curb Weight:
Approx. 1000-1200 kg, depending on engine and equipment.
Gross Vehicle Weight:
Typically around 1500-1700 kg.
Cargo
Trunk Volume:
Variable, with folding rear seats offering significant capacity, especially in the Estate version.
🛡️ Safety Features
Ratings
Crash Test Standards:
Models from this era were tested under various European safety standards of the time; specific Euro NCAP ratings may not be directly applicable or comparable to modern standards.
Active Features
Brake System:
Disc front brakes, often drum rear brakes. ABS was an optional feature on higher trims or later models.
Passive Features
Restraint Systems:
Seat belts (front and often rear). Airbags were not standard in 1991 for most BX models.
Body Structure:
Designed with crumple zones, reflecting contemporary safety philosophies.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, often with factory-fitted speakers. Aftermarket upgrades are common.
Dashboard Instruments:
Analogue gauges for speedometer, tachometer (optional), fuel level, coolant temperature, oil pressure. Warning lights for various systems.
Driver Assistance
Driver Assistance Systems:
Limited to ABS on some higher trims/later models. No electronic stability control or advanced driver-assistance systems (ADAS) as per 1991 standards.
Connectivity
Connectivity Features:
None in the modern sense. Pre-dates widespread adoption of auxiliary inputs, USB, or Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first (refer to manual for specific engine variant and oil type).
Timing Belt Replacement:
Crucial: Every 80,000-100,000 km or 5-6 years, as failure can cause catastrophic engine damage. The manual will specify the exact interval and procedure.
Fluid Specifications
Engine Oil Specification:
API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 5W-40 (fully synthetic recommended for diesel and petrol). Manual to be consulted for exact grade.
Coolant Specification:
Ethylene glycol-based antifreeze/coolant (typically purple or red) mixed 50/50 with distilled water. Do not use the green LHM fluid for the cooling system.
Brake Fluid Specification:
DOT 3 or DOT 4 (check manual). Critical for hydraulic brake system integrity.
Transmission Fluid Specification:
Manual: GL-4 specification gear oil (e.g., 75W-80 or 75W-90). Automatic: ATF Dexron II/III (check manual for specific type).
Known Issues
Hydropneumatic Suspension:
Leaking spheres, worn hydraulic fluid, failing pumps or pressure regulators. Requires specialized knowledge and LHM fluid (not standard hydraulic fluid).
Electrical Gremlins:
Corrosion on connectors, aging wiring insulation, and failure of electronic components (e.g., ECU, sensors) can lead to intermittent faults.
Rust And Corrosion:
As with many cars of this era, rust can be an issue, particularly around wheel arches, sills, and the rear crossmember.
Engine Performance:
Carburettor tuning issues, aging fuel lines, and potential head gasket leaks on some older petrol engines.
Filter Part Numbers
Oil Filter Example:
Generic examples like Mann-Filter W917, Purflux LS173 (specific part numbers depend on engine variant and should be verified).
Air Filter Example:
Generic examples like Mann-Filter C23339, Purflux A157 (specific part numbers depend on engine variant and should be verified).
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën has a long history of innovative automotive engineering, particularly with its hydropneumatic suspension systems first introduced in the 1950s.
Model Evolution
Bx Development:
The BX was designed to be a more conventional and mass-market offering compared to its predecessors like the GS and CX, bridging the gap between smaller hatchbacks and larger saloons. It featured a distinct wedge-shaped design by Marcello Gandini of Bertone.
Series 2 Updates:
The 1991 model year falls within the Series 2 update, which typically included minor styling revisions, improved interiors, and updated engine options and electronic systems compared to the original Series 1 BX.
Production
Production Period:
1982 - 1994
Production Locations
Manufacturing Plants:
Primarily manufactured in France (Rennes-sur-Vilaine and Aulnay-sous-Bois) and also assembled in other countries.
🏆 Awards & Recognition
Recognitions
Model Reception:
The BX was generally well-received for its comfort and innovative hydropneumatic suspension, though it faced competition from other hatchbacks and mid-size cars of its era.
Design Recognition:
Noted for its distinctive aerodynamic styling by Marcello Gandini.
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