🏷️ Basic Information Identification Make: Citroën Model: C5 Year: 2004 Engine: 2.2 HDi (DW12) Codes Engine Code: DW12TED4 👋 Introduction Market Position Market Position: The Citroën C5, particularly the 2.2 HDi variant, was positioned as a comfortable, refined, and technologically advanced family car in the upper-medium segment, competing with models like the Volkswagen Passat, Ford Mondeo, and Peugeot 407. Target Audience: Designed for both owners undertaking DIY maintenance and repair, as well as professional mechanics working in independent repair shops or dealerships. Competitive Analysis Competitive Analysis: The 2.2 HDi engine offered a strong blend of performance and economy, distinguishing the C5 in its class. This service manual provides in-depth technical data crucial for maintaining such a sophisticated vehicle. Key Features Key Features: This manual is a complete factory service manual, offering detailed procedures, diagrams, and troubleshooting for the 2.2 HDi engine and associated systems, designed for ease of use by both novices and professionals. 📋 Manual Details Coverage Areas Covered Models: All Citroën C5 2.2 HDi 2004 models, engines, trims, and transmission types. Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: General Information, Periodic Maintenance, Engine, Fuel System and Throttle Body, Cooling and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information, Wiring Diagrams. Engine Management: Detailed diagnostics and repair for the engine control unit (ECU), fuel injection system, ignition system (glow plugs), and emission control components. Suspension And Steering: Coverage for the advanced Hydractive 3+ suspension system (if equipped), or conventional suspension components, along with steering system diagnostics and repair. Braking System: Comprehensive information on ABS, EBD, EBA, brake pad and disc replacement, brake caliper servicing, and brake fluid bleeding. HVAC System: Details on the climate control system, air conditioning operation, refrigerant charging, and component testing. Safety Systems: Detailed coverage of airbags, seatbelt pretensioners, ABS, ESP, and related sensors and control modules. Procedures Included Procedures Included: Step-by-step repair instructions, troubleshooting, complete disassembly procedures, maintenance, diagnostics. Troubleshooting Charts: Detailed troubleshooting charts to diagnose common problems and their solutions, systematically guiding the user through fault finding. Torque Specifications: Essential torque specifications for all critical fasteners, ensuring correct assembly and preventing damage. Technical Depth Technical Depth: Comprehensive, suitable for DIY and experienced mechanics, includes exploded diagrams and high-quality illustrations. Diagnostic Tools: Information implicitly supports the use of diagnostic tools like Lexia-3 or Diagbox for comprehensive system analysis and parameter reading. Body And Interior Body And Interior Coverage: Information on body panel repair, interior trim removal and installation, door mechanisms, and seat adjustments. Electrical System Electrical System Coverage: Extensive coverage of the vehicle's electrical architecture, including fuses, relays, lighting systems, power windows, central locking, and diagnostic procedures for electrical faults. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF, allowing users to quickly find specific information. Print Quality Print Quality: Printable without restriction Diagram Quality: High-quality diagrams and illustrations are explicitly mentioned, crucial for accurate repair procedures. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4-cylinder Turbocharged Direct Injection Diesel (HDi) Displacement: 2179 cc Bore X Stroke: 85 mm x 96 mm Compression Ratio: 17.3:1 Performance Horsepower: 136 PS (134 hp; 100 kW) at 4000 rpm Torque: 317 Nm (234 lb-ft) at 2000 rpm 0 To 100 Kmh: Approximately 9.7 seconds Fuel System Fuel Injection: Common Rail Direct Injection (Bosch system) Turbocharger: Variable Geometry Turbocharger (VGT) Fuel Type: Diesel Emission Control Emission Control Features: Diesel Particulate Filter (DPF) may be present depending on specific market/configuration. 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (e.g., ML6C) Optional Transmission Type: 4-speed Automatic Transmission (e.g., AL4) or 6-speed Automatic Transmission (e.g., AM6) depending on market and trim. Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Length: Approx. 4,767 mm (187.7 in) Width: Approx. 1,777 mm (69.9 in) Height: Approx. 1,461 mm (57.5 in) Weights Curb Weight: Approx. 1,550 - 1,650 kg (3,417 - 3,638 lbs) depending on configuration 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for models tested, including NCAP 2004 assessment) Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Emergency Brake Assist (EBA), Traction Control System (TCS), Electronic Stability Program (ESP) may be standard or optional. Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), ISOFIX child seat anchors, crumple zones, high-strength steel safety cage. 💡 Technology Features Infotainment Infotainment Features: Features typically included an RDS radio with CD player, steering wheel-mounted audio controls, and optional navigation systems. The manual covers the electrical aspects of the infotainment system. Driver Assistance Driver Assistance Features: Optional features such as parking sensors, rain-sensing wipers, and automatic headlights. The manual details the operation and servicing of these systems. Connectivity Connectivity Features: Optional Bluetooth hands-free...