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Citroen Jumpy 1.9 D 2004 Workshop Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Citroen Model: Jumpy Year: 2004 Engine: 1.9 D Codes Platform Code: Z 👋 Introduction Market Position Target Audience: Professional automotive technicians and experienced do-it-yourself mechanics. Competitive Analysis Advantage: Provides factory-level, step-by-step instructions and detailed diagrams often unavailable in general repair guides. Key Features Accessibility: Instant download provides immediate access to repair information. Content Detail: Includes critical specifications, exploded views, and detailed procedures. 📋 Manual Details Coverage Areas Coverage: Complete official factory service and repair coverage for the Citroen Jumpy 1.9 D (2004 model year). Page Count Page Count: Hundreds of pages (specific count not provided, but described as extensive). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Engine diagnostics, repair, disassembly, assembly, maintenance, troubleshooting, engine overhaul. Transmission Service: Manual transmission service, repair, and diagnostics. Chassis Service: Suspension, steering, brakes, wheels, and tires. Electrical Service: Complete electrical system diagnostics, wiring diagrams, lighting, accessories, power distribution. Bodywork Service: Body panel repair, interior trim, glass, doors, locks, and hinges. Cooling System Service: Cooling system diagnostics, repair, coolant specifications, radiator, hoses, thermostat. Fuel System Service: Fuel system components, fuel pump, injectors, fuel filter replacement, diagnostics. Exhaust System Service: Exhaust system inspection, repair, and replacement. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Troubleshooting: Step-by-step diagnostic procedures for common and complex issues. Repair: Detailed instructions for component repair and replacement. Disassembly Assembly: Comprehensive instructions for disassembling and reassembling all major vehicle systems. Reinstallation: Guidance on correct reinstallation of components and systems. Wheel Alignment: Specifications for wheel alignment angles are typically included. Brake System Repair: Detailed procedures for brake caliper overhaul, disc/pad replacement, and brake bleeding. Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Tools: While not explicitly mentioning diagnostic tools, factory manuals provide the necessary data for using OBD-II scanners and manufacturer-specific diagnostic equipment. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac. Reader Requirements: Requires Adobe PDF Reader. Archive Requirements: May require WinZip or equivalent for extraction. Print Quality Printability: Full printable specification, allowing for individual page printing or the entire document. Zoom Functionality: Zoom IN/OUT functionality for detailed viewing of diagrams and text. Binding Type Binding: Digital Download (PDF format). Paper Type Paper Type: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Diesel Engine Code: DW8 (typically associated with this engine). Displacement: 1.9 Liters (1867 cc) Performance Horsepower: Approximately 69-71 PS (51-53 kW) at 4600 rpm. Torque: Approximately 125-130 Nm (92-96 lb-ft) at 2000-2500 rpm. Fuel System Fuel Injection: Indirect injection, typically with a Bosch or Lucas-Girling rotary injection pump. Glow Plugs: Essential for cold starting diesel engines. Engine Service Timing Belt: Critical component requiring regular replacement according to service intervals. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission. Optional Optional Transmission: No automatic transmission typically offered with the 1.9 D engine for this model year. Features Clutch Type: Hydraulically actuated single dry plate clutch. Maintenance Transmission Fluid Type: Specific manual transmission fluid (e.g., API GL-4) with viscosity grades as specified by Citroen (e.g., 75W-80). 📐 Dimensions Exterior Body Styles: Panel Van, Combi (Passenger Variant), Crew Cab. Wheelbase Options: Short wheelbase (SWB) and Long wheelbase (LWB) versions available. Cargo Cargo Volume: Varies significantly by wheelbase and configuration, generally offering substantial load capacity. Weights Gross Vehicle Weight: Typically in the range of 2100-2300 kg, depending on configuration. Payload Capacity: Varies by configuration, generally ranging from 700-900 kg. 🛡️ Safety Features Ratings Euroncap Rating: Euro NCAP ratings for this generation varied, but generally achieved 3 stars for adult occupant protection. Active Features ABS: Anti-lock Braking System (ABS) often available as an option or standard on higher trims. Traction Control: Traction Control System (TCS) may be optional. Passive Features Airbags: Driver airbag standard, passenger airbag often optional. 💡 Technology Features Infotainment Audio System: Basic radio/cassette or CD player systems were common, often with rudimentary speakers. Driver Assistance Cruise Control: Optional feature on some models. Connectivity Aux Input: Likely not standard, but aftermarket options might exist. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 12 months, whichever comes first. Consult manual for precise interval and oil type. Timing Belt Replacement: Crucial to replace every 90,000 - 120,000 km or 5-6 years, as failure can cause catastrophic engine damage. Manual will provide exact specification. Air Filter Replacement: Recommended every 30,000 km or annually. Fuel Filter Replacement: Recommended every 60,000 km. Fluid Specifications Engine Oil Specification: API CD/CE/CF or ACEA B3/B4, viscosity 5W-40 or 10W-40 (synthetic or semi-synthetic). Consult manual for exact specification and capacity. Coolant Specification: Antifreeze/coolant concentrate meeting PSA Peugeot Citroën specification (e.g., Type 0 or Type A). Dilution 50/50 with distilled water. Known Issues Diesel Particulate Filter: While the 1.9 D typically does not have a DPF, older diesel...
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Citroen Jumpy 1.9 D 2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Jumpy
Year:
2004
Engine:
1.9 D
Codes
Platform Code:
Z
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians and experienced do-it-yourself mechanics.
Competitive Analysis
Advantage:
Provides factory-level, step-by-step instructions and detailed diagrams often unavailable in general repair guides.
Key Features
Accessibility:
Instant download provides immediate access to repair information.
Content Detail:
Includes critical specifications, exploded views, and detailed procedures.
📋 Manual Details
Coverage Areas
Coverage:
Complete official factory service and repair coverage for the Citroen Jumpy 1.9 D (2004 model year).
Page Count
Page Count:
Hundreds of pages (specific count not provided, but described as extensive).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Engine diagnostics, repair, disassembly, assembly, maintenance, troubleshooting, engine overhaul.
Transmission Service:
Manual transmission service, repair, and diagnostics.
Chassis Service:
Suspension, steering, brakes, wheels, and tires.
Electrical Service:
Complete electrical system diagnostics, wiring diagrams, lighting, accessories, power distribution.
Bodywork Service:
Body panel repair, interior trim, glass, doors, locks, and hinges.
Cooling System Service:
Cooling system diagnostics, repair, coolant specifications, radiator, hoses, thermostat.
Fuel System Service:
Fuel system components, fuel pump, injectors, fuel filter replacement, diagnostics.
Exhaust System Service:
Exhaust system inspection, repair, and replacement.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues.
Repair:
Detailed instructions for component repair and replacement.
Disassembly Assembly:
Comprehensive instructions for disassembling and reassembling all major vehicle systems.
Reinstallation:
Guidance on correct reinstallation of components and systems.
Wheel Alignment:
Specifications for wheel alignment angles are typically included.
Brake System Repair:
Detailed procedures for brake caliper overhaul, disc/pad replacement, and brake bleeding.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools:
While not explicitly mentioning diagnostic tools, factory manuals provide the necessary data for using OBD-II scanners and manufacturer-specific diagnostic equipment.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac.
Reader Requirements:
Requires Adobe PDF Reader.
Archive Requirements:
May require WinZip or equivalent for extraction.
Print Quality
Printability:
Full printable specification, allowing for individual page printing or the entire document.
Zoom Functionality:
Zoom IN/OUT functionality for detailed viewing of diagrams and text.
Binding Type
Binding:
Digital Download (PDF format).
Paper Type
Paper Type:
N/A (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Diesel
Engine Code:
DW8 (typically associated with this engine).
Displacement:
1.9 Liters (1867 cc)
Performance
Horsepower:
Approximately 69-71 PS (51-53 kW) at 4600 rpm.
Torque:
Approximately 125-130 Nm (92-96 lb-ft) at 2000-2500 rpm.
Fuel System
Fuel Injection:
Indirect injection, typically with a Bosch or Lucas-Girling rotary injection pump.
Glow Plugs:
Essential for cold starting diesel engines.
Engine Service
Timing Belt:
Critical component requiring regular replacement according to service intervals.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission.
Optional
Optional Transmission:
No automatic transmission typically offered with the 1.9 D engine for this model year.
Features
Clutch Type:
Hydraulically actuated single dry plate clutch.
Maintenance
Transmission Fluid Type:
Specific manual transmission fluid (e.g., API GL-4) with viscosity grades as specified by Citroen (e.g., 75W-80).
📐 Dimensions
Exterior
Body Styles:
Panel Van, Combi (Passenger Variant), Crew Cab.
Wheelbase Options:
Short wheelbase (SWB) and Long wheelbase (LWB) versions available.
Cargo
Cargo Volume:
Varies significantly by wheelbase and configuration, generally offering substantial load capacity.
Weights
Gross Vehicle Weight:
Typically in the range of 2100-2300 kg, depending on configuration.
Payload Capacity:
Varies by configuration, generally ranging from 700-900 kg.
🛡️ Safety Features
Ratings
Euroncap Rating:
Euro NCAP ratings for this generation varied, but generally achieved 3 stars for adult occupant protection.
Active Features
ABS:
Anti-lock Braking System (ABS) often available as an option or standard on higher trims.
Traction Control:
Traction Control System (TCS) may be optional.
Passive Features
Airbags:
Driver airbag standard, passenger airbag often optional.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette or CD player systems were common, often with rudimentary speakers.
Driver Assistance
Cruise Control:
Optional feature on some models.
Connectivity
Aux Input:
Likely not standard, but aftermarket options might exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first. Consult manual for precise interval and oil type.
Timing Belt Replacement:
Crucial to replace every 90,000 - 120,000 km or 5-6 years, as failure can cause catastrophic engine damage. Manual will provide exact specification.
Air Filter Replacement:
Recommended every 30,000 km or annually.
Fuel Filter Replacement:
Recommended every 60,000 km.
Fluid Specifications
Engine Oil Specification:
API CD/CE/CF or ACEA B3/B4, viscosity 5W-40 or 10W-40 (synthetic or semi-synthetic). Consult manual for exact specification and capacity.
Coolant Specification:
Antifreeze/coolant concentrate meeting PSA Peugeot Citroën specification (e.g., Type 0 or Type A). Dilution 50/50 with distilled water.
Known Issues
Diesel Particulate Filter:
While the 1.9 D typically does not have a DPF, older diesel variants of the Jumpy might have issues related to EGR valve clogging or injector problems if not maintained properly.
Suspension Wear:
Front suspension components like ball joints and bushings can experience wear due to the vehicle's utilitarian nature.
Window Regulators:
Mechanical window regulators can be a point of failure.
Rusting:
Common for vehicles of this age, particularly in wheel arches and sills, requiring inspection and preventative treatment.
📚 Vehicle History
Brand Heritage
Citroen Heritage:
Citroën has a long history of producing practical and innovative light commercial vehicles.
Model Evolution
Generation:
This manual covers the first generation of the Citroen Jumpy (also known as Peugeot Expert and Fiat Scudo), produced from 1995 to 2007. The 2004 model falls within this generation.
Production
Manufacturing Location:
Primarily manufactured in the Stellantis (formerly PSA Group) plant in SevelSud, Italy.
🏆 Awards & Recognition
Recognitions
Lcv Awards:
The Jumpy/Expert/Scudo platform received recognition as 'International Van of the Year' in 1996.
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