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POLARIS 600 EDGE TOURING 700 TOURING Snowmobile SERIVCE Repair PDF Manual 2006 Download
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Basic Information Identification Make: Polaris Model: 600 Edge Touring / 700 Edge Touring Year: 2006 Product Type: Service/Repair Manual Codes Product Identifier: POLARIS_2006_600_700_EDGE_TOURING_SERVICE_MANUAL_PDF Introduction Market Position Target Audience: DIY enthusiasts,...
Type: Powersports
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| Basic Information | |
| Identification | |
| Make: | Polaris |
| Model: | 600 Edge Touring / 700 Edge Touring |
| Year: | 2006 |
| Product Type: | Service/Repair Manual |
| Codes | |
| Product Identifier: | POLARIS_2006_600_700_EDGE_TOURING_SERVICE_MANUAL_PDF |
| Introduction | |
| Market Position | |
| Target Audience: | DIY enthusiasts, independent repair shops, and Polaris owners seeking to perform their own maintenance and repairs. |
| Competitive Analysis | |
| Value Proposition: | Provides comprehensive technical data essential for maintaining and repairing the 2006 Polaris Edge Touring models, offering significant cost savings over professional servicing. |
| Key Features | |
| Comprehensiveness: | Covers all aspects of the snowmobile, from routine checks to major overhauls, ensuring the user can tackle any repair task. |
| Diagnostic Support: | Includes detailed troubleshooting guides, which are invaluable for pinpointing and resolving issues efficiently. |
| Manual Details | |
| Coverage Areas | |
| General Coverage: | Complete service and repair for both Polaris 600 Edge Touring and 700 Edge Touring models of 2006. |
| Specific Systems Covered: | Engine, drivetrain, suspension, brakes, electrical systems, fuel system, cooling system, chassis, bodywork, and troubleshooting. |
| Page Count | |
| Estimated Page Count: | ~500-700 Pages (typical for comprehensive service manuals of this era) |
| Manual Type | |
| Manual Type: | Factory Service Manual / Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed disassembly, inspection, repair, and reassembly of all engine components (pistons, rings, crankshaft, connecting rods, cylinder heads, valves, timing). |
| Fuel System: | Carburetor identification, adjustment, cleaning, rebuild procedures, fuel pump operation, fuel lines, and fuel tank service. |
| Ignition System: | CDI unit, ignition coils, spark plugs, stator and pickup coil testing, timing procedures. |
| Cooling System: | Radiator service, fan operation, coolant types and capacities, thermostat testing and replacement. |
| Drivetrain: | Clutch (drive and driven) inspection, adjustment, and replacement; chain case service; driveshaft and U-joint inspection. |
| Suspension Steering: | Front and rear suspension component identification, pivot point lubrication, shock absorber service, skis, and steering linkage. |
| Brake System: | Brake caliper service, pad replacement, master cylinder inspection, fluid bleeding, brake disc condition. |
| Electrical System: | Wiring diagrams, component testing (headlights, taillights, gauges, starter, battery), fuse box layout, switch service. |
| Chassis Bodywork: | Frame inspection, body panel removal and installation, seat service, tunnel protection, windshields. |
| Procedures Included | |
| Routine Maintenance: | Pre-ride inspection, lubrication points, track tension adjustment, belt inspection and replacement. |
| Troubleshooting: | Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. |
| Rebuilds Overhauls: | Complete engine rebuilds, transmission overhauls, carburetor bench rebuilds. |
| Component Replacement: | Step-by-step instructions for replacing major and minor components. |
| Adjustments Calibrations: | Carburetor jetting and adjustment, throttle cable adjustment, chaincase oil level adjustment. |
| Technical Depth | |
| Depth Of Information: | Comprehensive, covering everything from basic owner maintenance to full engine disassembly and reassembly. |
| Diagnostic Capabilities: | Includes troubleshooting charts and diagnostic procedures for electrical and mechanical faults. |
| Special Tools: | Lists required special tools for specific procedures, with descriptions or part numbers where applicable. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Searchability: | Typically searchable text within the PDF for quick information retrieval. |
| Print Quality | |
| Print Quality Recommendation: | High-resolution graphics and clear text for easy printing and readability. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type 600: | Polaris Liberty 600 (likely a 2-stroke, twin-cylinder) |
| Engine Type 700: | Polaris Liberty 700 (likely a 2-stroke, twin-cylinder) |
| Performance | |
| Horsepower 600 Estimated: | ~120-130 HP (estimated for 600 Liberty twin) |
| Horsepower 700 Estimated: | ~130-140 HP (estimated for 700 Liberty twin) |
| Cooling Method: | Liquid-cooled |
| Ignition Type: | CDI (Capacitor Discharge Ignition) |
| Fuel System | |
| Carburetor Type: | Mikuni VM Series (typical for this era, sizes likely 38mm or 40mm for these engines) |
| Fuel Type: | Unleaded gasoline (87 octane minimum recommended) |
| Oil Injection: | Automatic oil injection system |
| Transmission | |
| Standard | |
| Transmission Type: | CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Secondary Clutch |
| Optional | |
| Gear Selection: | Forward, Neutral, Reverse (typically operated by a gear selector lever) |
| Features | |
| Clutch Engagement Rpm Estimated: | ~2800-3200 RPM (estimated engagement for drive clutch) |
| Clutch Calibration: | Manual covers clutch maintenance, weight adjustments, spring changes for optimal performance and belt life. |
| Chaincase Lubrication: | Chaincase oil type and fill level specifications. |
| Dimensions | |
| Exterior | |
| Chassis Type: | Edge chassis |
| Track Dimensions Typical: | 136 inches (length) x 15 inches (width), ~1.0" lug height (typical for touring models) |
| Weights | |
| Dry Weight Estimated 600: | ~550-570 lbs (estimated) |
| Dry Weight Estimated 700: | ~560-580 lbs (estimated) |
| Payload Capacity Estimated: | ~400-500 lbs (estimated rider and cargo capacity) |
| Safety Features | |
| Ratings | |
| Safety Standards: | Adherence to industry safety standards for snowmobile design and operation in 2006. |
| Active Features | |
| Braking System: | Hydraulic disc brake system, typically a single disc with a caliper on the driveshaft or brake rotor. |
| Kill Switch: | Standard handlebar-mounted kill switch with a lanyard. |
| Passive Features | |
| Lighting: | Halogen headlights, LED taillight. |
| Technology Features | |
| Infotainment | |
| Gauge Cluster: | Digital/analog combination gauge cluster displaying speed, RPM, fuel level, and warning lights. |
| Driver Assistance | |
| Engine Management: | Basic electronic ignition control, no advanced rider aids typical of modern vehicles. |
| Connectivity | |
| Accessories: | Provisions for accessory electrical connections (e.g., heated grips, lighting). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | As per manual: typically after initial break-in and then annually or at specific mileage/hour intervals. |
| Clutch Service Interval: | Inspection every 500-1000 miles, service as needed based on wear. |
| Spark Plug Replacement: | Typically every 1000-1500 miles, depending on plug type and usage. |
| Fluid Specifications | |
| Engine Oil Type: | Polaris 2-stroke synthetic oil (specific part numbers should be verified in manual, e.g., Polaris Premium 2-Stroke Oil). |
| Chaincase Oil Type: | Polaris Demand Drive Fluid or equivalent (e.g., SAE 75W-90 Synthetic Gearcase Lubricant). Capacity ~10-12 oz. |
| Coolant Type: | Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Capacity ~2.5-3.0 quarts. |
| Known Issues | |
| Drive Belt Wear: | Common to all CVT systems, belt wear and failure can occur with aggressive riding or improper clutch alignment/maintenance. |
| Carburetor Icing: | Can occur in specific cold/humid conditions, requiring proper setup or potential use of carburetor heat kits. |
| Suspension Bushings: | Wear on suspension bushings can lead to looseness and affect handling over time. |
| Vehicle History | |
| Brand Heritage | |
| Polaris Legacy: | Polaris Industries, a long-standing American manufacturer with a rich history in snowmobiles since the 1950s. |
| Model Evolution | |
| Edge Platform: | The Edge platform was a significant advancement for Polaris, known for its rider-forward design and improved handling characteristics. |
| Touring Variant: | The 'Touring' designation indicates a model optimized for comfort, passenger carrying, and longer-distance trail riding, often featuring a longer track, comfortable seating, and luggage racks. |
| Production | |
| Production Era: | The 2006 model year falls within the peak production period of the Polaris Edge chassis. |
| Awards & Recognition | |
| Recognitions | |
| Industry Reputation: | Polaris snowmobiles of this era were generally well-regarded for their power and rider comfort in the touring segment. |