CLARK CGP CGC 40 45 50 55 60 70 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL



MODEL COVERED:

CLARK CGP 40, CGP 45, CGP 50, CGP 55 MODEL FORKLIFT

CLARK CGC 40, CGC 50, CGC 55, CGC 60(CDC 60), CGC 70(CDC 70) MODEL FORKLIFT



ENGINE COVERED:

4.3L 6-CYLINDER V-TYPE, 4-CYCLE, WATER-COOLED, GM-VORTEC PETROL/LPG/CNG ENGINE

4.0/6.0L 4/6-CYLINDER INLINE, 4-STROKE, NATURALLY ASPIRATED/TURBOCHARGED/INTERCOOLED, PERKINS PHASER & 1000 SERIES DIESEL ENGINE




CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL AND REPLACEMENT
ASSEMBLY OF THE ENGINE
COOLING SYSTEM
LUBRICATION SYSTEM
ROTARY FUEL INJECTION PUMP
POWER STEERING PUMP
AIR INDUCTION SYSTEM
EXHAUST SYSTEMS
CAV FUEL INJECTION PUMPS
TRANSMISSION
IGNITION SYSTEM
STEERING SYSTEM
INSTRUMENT POD
ELECTRICAL SYSTEM
STARTER AND BATTERY
ALTERNATOR OVERHAUL
WHEELS AND TIRES
PNEUMATIC WHEELS AND TIRES
BRAKING/INCHING SYSTEM
PARKING BRAKE SERVICE
STEERING COLUMN & GEAR
STEER AXLE-STEER CYLINDER
HYDRAULIC SUMP, FILTERS
HYDRAULIC PUMP
HYDRAULIC SYSTEM
HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
TILT CYLINDERS
UPRIGHTS-FORK AND CARRIAGE
OVERHEAD GUARD/OPERATOR’S CELL
FLOORBOARD, RADIATOR COVER
SHEET METAL ADJUSTMENT
CAB & OPERATORS SEAT
COUNTERWEIGHTS SYSTEM
TROUBLESHOOTING
HYDRAULIC DIAGRAMS
ELECTRICAL DIAGRAMS




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION

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# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATIONS, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.