🏷️ Basic Information Identification Make: Club Car Model: DS Year: 2006 Product Type: Illustrated Parts List Product Category: Golf Cart / Utility Vehicle Parts Manual Codes Product Identifier: 2006 Club Car DS Illustrated Parts List Download 👋 Introduction Market Position Vehicle Segment: Golf Cart / Personal Transportation Vehicle (PTV) Primary Use: Golf courses, gated communities, recreational areas, industrial sites. Competitive Analysis Key Competitors 2006: Yamaha Drive, E-Z-GO TXT, Caddyshack models. Key Features Ds Model Characteristics: Known for its robust build, comfortable ride, and reliable performance. The DS model often featured a distinctive sloping hood design. Manual Benefit 1: Precise identification of original parts for accurate ordering and replacement. Manual Benefit 2: Facilitates efficient repair and maintenance by providing visual references for component location and type. Manual Benefit 3: Valuable for restoration projects or identifying aftermarket upgrade components. 📋 Manual Details Coverage Areas Primary Focus: Parts Identification and Cataloging Secondary Focus: Component Breakdown and Assembly Page Count Estimated Page Count: Varies by specific engine/configuration, typically 100-200+ pages for a comprehensive parts list. Manual Type Type: Illustrated Parts List (IPL) Additional Types Offered By Provider: Repair Manual, Owner's Manuals, Workshop Manuals Language Language: English Format Format: Electronic Downloadable PDF 📖 Manual Coverage Systems Covered Chassis And Frame: Frame components, suspension mounting points, body support structures. Body And Trim: Body panels, fenders, seats, roof assemblies, windshield, bumpers, trim pieces. Powertrain: Engine (specific types), clutch, drive clutch, driven clutch, drive chain, sprockets, rear axle assembly. Steering And Suspension: Steering column, tie rods, tie rod ends, drag links, steering rack (if applicable), shock absorbers, bushings. Brakes: Brake pedal, master cylinder, brake lines, brake calipers, brake pads, brake drums, brake cables. Electrical System: Battery, starter, solenoid, generator/alternator (if applicable), wiring harnesses, switches, lights, horn. Fuel System: Fuel tank, fuel lines, fuel filter, carburetor (if applicable), fuel pump (if applicable). Cooling System: Radiator, fan, coolant hoses, thermostat housing (if liquid-cooled). Wheels And Tires: Wheels, tires, lug nuts, valve stems. Procedures Included Part Identification: Detailed diagrams with numbered components and corresponding part numbers. Assembly Breakdown: Exploded views showing how components fit together for proper assembly and disassembly. Ordering Parts: Essential for identifying correct replacement parts for service and repair. Technical Depth Depth: Component-level identification and cataloging, essential for part ordering and visual verification. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely, depending on the source scan quality. Print Quality Quality: Digital download, quality dependent on original scan/creation. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion Engine (Gasoline) - Specific model dependent, likely a small block industrial engine. Engine Make Common: Club Car (often uses Briggs & Stratton or similar industrial powerplants). Engine Displacement Typical: 250cc - 350cc (common for this era). Performance Horsepower Estimated: 8 - 12 HP (typical for gasoline models of this size). Fuel System Fuel Delivery: Carbureted Fuel Type: Unleaded Gasoline Lubrication System Oil Type Typical: SAE 30 or SAE 10W-30 (refer to specific engine manual for exact specification). 🔧 Transmission Standard Drive System: Continuously Variable Transmission (CVT) - employing a drive clutch and driven clutch with a drive belt. Gearbox: Reduction gearbox to rear axle. Features Engagement: Automatic engagement via drive clutch. Fluid Specifications Gearbox Oil Type Typical: Refer to manual; often a specific gear oil or SAE 90. 📐 Dimensions Exterior Length Typical: Approximately 90-100 inches. Width Typical: Approximately 47-50 inches. Height Typical: Approximately 70-75 inches (with roof). Weights Curb Weight Typical: Approximately 500-650 lbs (gasoline). Seating Capacity: 2-4 passengers (depending on configuration). 🛡️ Safety Features Ratings Safety Standards: Designed to meet industry standards for Personal Transportation Vehicles. Not typically crash-tested like automotive vehicles. Active Features Braking System: Mechanical drum brakes on rear axle, often with a parking brake mechanism. Passive Features Seatbelts: Optional or standard depending on configuration and intended use. Frame Construction: Steel frame chassis for structural integrity. 💡 Technology Features Infotainment Features Standard: Basic controls (key switch, accelerator pedal, brake pedal). Optional accessories like radios were available. Driver Assistance Features Standard: None beyond basic operational controls. 🔧 Maintenance Service Intervals Oil Change Typical: Every 50 operating hours or annually (refer to specific engine manual). Air Filter Replacement Typical: As needed, or annually. Spark Plug Replacement Typical: Annually or every 100-200 hours. Drive Belt Inspection Typical: Annually or every 200 hours for wear and tension. Fluid Specifications Engine Oil Capacity Typical: Approximately 1.5 - 2.0 quarts (refer to specific engine manual). Gearbox Oil Capacity Typical: Refer to manual, often a small quantity. Known Issues Common Wear Items: Drive belt, brake shoes/pads, suspension bushings, starter/solenoid. Carburetor Issues Common: Can be prone to gumming up if not run regularly or if fuel is left in the tank for extended periods. 📚 Vehicle History Brand Heritage Club Car Legacy: Club Car is a long-standing and reputable manufacturer of...