Daewoo Fino 1991-2001 Factory Service Repair Manual
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The Daewoo Fino is a subcompact city car produced from 1991 to 2001, known for its economical operation, compact dimensions, and straightforward mechanical design. Originally a rebadged version of the Suzuki Cultus, this model offered an affordable and practical transportation solution, competing with other small vehicles of its era. Its design prioritized fuel efficiency and ease of use, making it a popular choice for urban environments and budget-conscious buyers. This comprehensive factory service repair manual provides detailed information for the maintenance and repair of the Daewoo Fino. It covers a wide range of systems, including the powertrain, drivetrain, chassis, and electrical components, offering in-depth procedures for diagnostics, maintenance, and component overhauls. The manual is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal working condition, ensuring its longevity and performance through accurate service practices. 🏷️ Basic Information Identification Make: Daewoo Model: Fino Production Years Covered: 1991-2001 Market Segment: Subcompact / City Car 👋 Introduction Market Position Segment Positioning: Economical and practical subcompact vehicle, often targeted towards first-time car buyers or those seeking low running costs. Competitive Analysis Key Competitors: Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva, Mazda 121. Key Features Vehicle Attributes: Compact size, fuel efficiency, simple mechanicals, affordability. Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, owners seeking to maintain or repair their Daewoo Fino. Benefit To Owner: Empowers owners with the knowledge to perform routine maintenance, diagnose issues, and execute repairs accurately, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Region Of Origin: Global (Factory) Page Count Estimated Page Count: Extensive (typically 1000+ pages for full factory manuals) Manual Type Type: Factory Service Repair Manual Language Language: English (likely, based on typical factory manual distribution) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Transmission (Manual and Automatic), Clutch, Drive Axles, Differentials Chassis: Suspension (Front and Rear), Steering System, Brake System (Hydraulic, ABS if applicable) Electrical: Starting System, Charging System, Lighting System, Ignition System, Instrument Cluster, Audio System, Power Accessories, Body Control Module (BCM), Wiring Diagrams Body: Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System, Bumpers Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Spark Plug Replacement, Belt Replacement Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Symptom-based Diagnostics Repair: Component Removal and Installation, Overhaul Procedures, Adjustments Specifications: Torque Specifications, Clearances, Dimensions, Fluid Capacities, Electrical Specifications Technical Depth Depth: Comprehensive (from basic maintenance to major component overhauls and diagnostics) Diagnostic Tools: Includes procedures for using diagnostic equipment and interpreting sensor data 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable (if scanned from original digital source) Print Quality Print Quality: High Resolution (suitable for printing individual pages or sections) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: Various depending on market and year, likely utilizing GM 'Family 0' or similar small displacement engines (e.g., G13A, G13BA for 1.3L variants). Engine Displacement Displacement Range: Typically 800cc to 1.5L (e.g., 796cc, 1.0L, 1.3L, 1.5L) Engine Configuration Configuration: Inline-3 or Inline-4 cylinder, naturally aspirated Performance Horsepower Range: Approximately 40-85 hp (highly dependent on specific engine and tuning) Torque Range: Approximately 60-110 Nm (highly dependent on specific engine and tuning) Fuel System Fuel Delivery: Carbureted or early multi-point fuel injection (MPI) systems, depending on year and market Engine Management Ignition Type: Distributor-based ignition or Electronic Spark Control (ESC) Engine Cooling Cooling System: Pressurized liquid cooling system Engine Lubrication Oil Type Recommendation: API SG or higher, SAE 10W-30 or 10W-40 (consult manual for precise specifications) Engine Maintenance Spark Plug Part Number Example: NGK BPR5ES or equivalent (verify with manual) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 3-speed or 4-speed Automatic Transmission (market dependent) Features Clutch Type: Dry, single-plate, diaphragm spring clutch (for manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (verify with manual) Automatic Transmission Fluid: Dexron III or equivalent (verify with manual) 📐 Dimensions Exterior Length Range: Approx. 3.5m - 3.8m Width Range: Approx. 1.5m - 1.6m Height Range: Approx. 1.4m - 1.5m Weights Curb Weight Range: Approx. 750 - 950 kg Gross Vehicle Weight Rating: Typically around 1300 - 1500 kg Cargo Cargo Capacity: Limited, typical of subcompact hatchbacks, with fold-down rear seats expanding utility. 🛡️ Safety Features Ratings Crash Test Data: Limited official global crash test data available for this specific model and era; focus on basic safety features. Active Features Braking System: Front disc brakes, Rear drum brakes. ABS typically optional or unavailable on lower trims. Stability Control: Not commonly equipped. Passive Features Airbags: Driver airbag standard on later models or higher trims; passenger airbag less common. Seatbelts: Standard three-point seatbelts in the front,...
The Daewoo Fino is a subcompact city car produced from 1991 to 2001, known for its economical operation, compact dimensions, and straightforward mechanical design. Originally a rebadged version of the Suzuki Cultus, this model offered an affordable and practical transportation solution, competing with other small vehicles of its era. Its design prioritized fuel efficiency and ease of use, making it a popular choice for urban environments and budget-conscious buyers.
This comprehensive factory service repair manual provides detailed information for the maintenance and repair of the Daewoo Fino. It covers a wide range of systems, including the powertrain, drivetrain, chassis, and electrical components, offering in-depth procedures for diagnostics, maintenance, and component overhauls. The manual is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal working condition, ensuring its longevity and performance through accurate service practices.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Fino
Production Years Covered:
1991-2001
Market Segment:
Subcompact / City Car
👋 Introduction
Market Position
Segment Positioning:
Economical and practical subcompact vehicle, often targeted towards first-time car buyers or those seeking low running costs.
Competitive Analysis
Key Competitors:
Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva, Mazda 121.
Comprehensive (from basic maintenance to major component overhauls and diagnostics)
Diagnostic Tools:
Includes procedures for using diagnostic equipment and interpreting sensor data
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable (if scanned from original digital source)
Print Quality
Print Quality:
High Resolution (suitable for printing individual pages or sections)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
Various depending on market and year, likely utilizing GM 'Family 0' or similar small displacement engines (e.g., G13A, G13BA for 1.3L variants).
Engine Displacement
Displacement Range:
Typically 800cc to 1.5L (e.g., 796cc, 1.0L, 1.3L, 1.5L)
Engine Configuration
Configuration:
Inline-3 or Inline-4 cylinder, naturally aspirated
Performance
Horsepower Range:
Approximately 40-85 hp (highly dependent on specific engine and tuning)
Torque Range:
Approximately 60-110 Nm (highly dependent on specific engine and tuning)
Fuel System
Fuel Delivery:
Carbureted or early multi-point fuel injection (MPI) systems, depending on year and market
Engine Management
Ignition Type:
Distributor-based ignition or Electronic Spark Control (ESC)
Engine Cooling
Cooling System:
Pressurized liquid cooling system
Engine Lubrication
Oil Type Recommendation:
API SG or higher, SAE 10W-30 or 10W-40 (consult manual for precise specifications)
Engine Maintenance
Spark Plug Part Number Example:
NGK BPR5ES or equivalent (verify with manual)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic Transmission (market dependent)
Features
Clutch Type:
Dry, single-plate, diaphragm spring clutch (for manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (verify with manual)
Automatic Transmission Fluid:
Dexron III or equivalent (verify with manual)
📐 Dimensions
Exterior
Length Range:
Approx. 3.5m - 3.8m
Width Range:
Approx. 1.5m - 1.6m
Height Range:
Approx. 1.4m - 1.5m
Weights
Curb Weight Range:
Approx. 750 - 950 kg
Gross Vehicle Weight Rating:
Typically around 1300 - 1500 kg
Cargo
Cargo Capacity:
Limited, typical of subcompact hatchbacks, with fold-down rear seats expanding utility.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official global crash test data available for this specific model and era; focus on basic safety features.
Active Features
Braking System:
Front disc brakes, Rear drum brakes. ABS typically optional or unavailable on lower trims.
Stability Control:
Not commonly equipped.
Passive Features
Airbags:
Driver airbag standard on later models or higher trims; passenger airbag less common.
Seatbelts:
Standard three-point seatbelts in the front, lap belts in the rear (may vary by market).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player; CD players were rare or aftermarket.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on higher trim levels or specific markets.
Connectivity
Auxiliary Input:
Not standard, typically requires aftermarket modifications.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, whichever comes first (consult manual for precise recommendation).
Air Filter Replacement:
Every 15,000 - 20,000 miles or annually.
Spark Plug Replacement:
Every 20,000 - 30,000 miles (for standard plugs); longer for platinum/iridium if equipped.
Timing Belt Replacement:
Critical for interference engines; typically 60,000 - 90,000 miles or 5-7 years. **Crucial to verify engine type and interval in the manual.**
Fluid Specifications
Coolant Type:
Ethylene glycol based, with appropriate corrosion inhibitors (e.g., green or yellow coolant, consult manual).
Fluid Capacities
Engine Oil Capacity:
Approx. 3.0 - 3.5 liters (including filter, verify with manual).
Engine Coolant Capacity:
Approx. 4.0 - 4.5 liters (verify with manual).
Known Issues
Common Problems:
Rust on body panels (especially wheel arches, sills), ignition system faults (coil packs, distributor), fuel system issues (clogged injectors/carburetor), worn suspension components, occasional transmission issues (worn synchros in manual, solenoid issues in automatic).
Electrical Gremlins:
Corroded wiring connectors, faulty grounds, dashboard warning light issues are not uncommon in vehicles of this age.
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
Daewoo Motor Company, a South Korean automaker, was active from 1982 to 2011, known for producing a range of passenger cars, often based on licensed GM platforms.
Model Evolution
Fino Origin:
The Daewoo Fino was a rebadged version of the Pontiac Firefly / Suzuki Cultus / Suzuki Swift, reflecting Daewoo's strategy of utilizing global platforms.
Production
Manufacturing Locations:
Primarily South Korea, with potential assembly in other markets where Daewoo operated.
Production Discontinuation:
Production ceased with Daewoo's restructuring and eventual acquisition by General Motors.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
Generally not a recipient of major automotive awards, valued primarily for its affordability and utility in its segment.
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