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Daewoo Fino 1995 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Fino Year: 1995 Codes Chassis Code: Likely internal Daewoo designation, specific code not readily available without further documentation reference. Engine Codes: Varies by market and specific engine option. Common Daewoo engines of the era were based on Isuzu designs. 👋 Introduction Market Position Vehicle Segment: Subcompact/Compact hatchback or sedan, depending on body style offered for the Fino in 1995. Target Audience: Budget-conscious consumers seeking economical and reliable transportation. Competitive Analysis Key Competitors Era: Models from Suzuki (Swift/Cultus), Hyundai (Excel), Kia (Pride), and potentially small Japanese models from Honda, Toyota, and Nissan in certain markets. Key Features Vehicle Highlights: Affordability, fuel efficiency, practical interior, compact dimensions for urban driving. 📋 Manual Details Coverage Areas Market Coverage: Global (specific regional variations may apply based on market introduction) Vehicle Variants Covered: All Models/Engines/Trim/Transmissions Types Page Count Estimated Page Count: Extensive, typically 500-1000+ pages for a comprehensive workshop manual. Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English (likely original language or primary translation) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system. Fuel System: Fuel delivery, fuel injectors, fuel pump, fuel filter, throttle body, fuel pressure regulator, emissions control (EVAP). Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing, crankshaft position sensor, camshaft position sensor. Transmission Manual: Clutch system, gearbox assembly, gear shift mechanism, drive shafts, differential. Transmission Automatic: Torque converter, planetary gear sets, valve body, transmission control unit (TCU), fluid pump, hydraulic circuits. Braking System: Brake fluid, master cylinder, brake lines, brake calipers, brake pads, brake discs/drums, parking brake, ABS system (if equipped). Steering System: Steering wheel, steering column, steering rack/box, power steering pump, power steering fluid, tie rod ends. Suspension System: Front suspension (struts, control arms, ball joints), rear suspension (shock absorbers, springs, trailing arms), wheel bearings. Electrical System: Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting system, horn. Body And Chassis: Body panels, doors, hood, trunk, bumpers, interior trim, chassis components, rust prevention. HVAC System: Air conditioning compressor, condenser, evaporator, blower motor, heater core, refrigerant, climate control panel. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacements, spark plug replacement. Troubleshooting Diagnostics: Fault code interpretation (OBD-I or early OBD-II), symptom-based diagnosis, component testing procedures. Repair Procedures: Step-by-step instructions for component removal, repair, and installation, including torque specifications and special tool requirements. Engine Rebuild: Complete engine overhaul instructions, including measurement specifications and tolerances for internal components. Transmission Overhaul: Detailed procedures for disassembling, inspecting, repairing, and reassembling both manual and automatic transmissions. Electrical Diagnostics: Schematic interpretation, testing of sensors, actuators, and control modules, wiring repair. Suspension Alignment: Specifications for wheel alignment angles (camber, caster, toe) and procedures for adjustment. Brake System Service: Brake bleeding procedures, rotor and pad replacement, caliper service, parking brake adjustment. Technical Depth Depth Of Information: Comprehensive. Covers basic maintenance to complex engine and transmission overhauls. Diagnostic Level: Advanced. Includes flow charts, resistance values, voltage checks, and component testing specifications. Special Tools: Lists required special tools for specific repair and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if professionally scanned and converted. Print Quality Print Readability: Designed for print, with clear diagrams and legible text. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Likely inline-3 or inline-4 cylinder, naturally aspirated gasoline engine. Displacement: Common displacements for Daewoo/Isuzu small engines of this era ranged from 0.8L to 1.5L. Specific Fino engine data would require confirmation. Bore X Stroke: Varies by specific engine. Manual will provide precise measurements. Performance Horsepower Range: Typically 50-80 HP, depending on displacement and tuning. Torque Range: Typically 70-110 Nm, depending on displacement. Fuel System Fuel Delivery: Likely multi-point fuel injection (MPI) for 1995 models, though some earlier or base variants might have had carburetion. Fuel Type: Unleaded Gasoline Engine Features Valve Actuation: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine. Emission Controls: Catalytic converter, O2 sensors, EGR (Exhaust Gas Recirculation) system, EVAP (Evaporative Emission Control). 🔧 Transmission Standard Transmission Type: Typically a 5-speed manual transmission. Optional Transmission Type: 3-speed or 4-speed automatic transmission likely offered as an option. Features Clutch Type: Dry, single-plate clutch (for manual transmission). Fluid Specifications Manual Transmission Fluid: GL-4 gear oil, viscosity typically 75W-90 or 80W-90. Specifics in manual. Automatic Transmission Fluid: Dexron II or Dexron III ATF. Specifics in manual. 📐 Dimensions Exterior Length: Approximately 3,600-3,800 mm (highly variable by body style). Width: Approximately 1,550-1,650 mm. Height: Approximately 1,350-1,450 mm. Interior Passenger Capacity: 4-5 occupants. Weights Curb Weight: Approximately 750-950 kg. Gross Vehicle Weight Rating: Will be specified in manual based on load capacity. 🛡️ Safety Features Ratings Crash Test Data:...
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Daewoo Fino 1995 Workshop Repair Service ManualDaewoo Fino 1995 Workshop Repair Service ManualDaewoo Fino 1995 Workshop Repair Service ManualDaewoo Fino 1995 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Fino
Year:
1995
Codes
Chassis Code:
Likely internal Daewoo designation, specific code not readily available without further documentation reference.
Engine Codes:
Varies by market and specific engine option. Common Daewoo engines of the era were based on Isuzu designs.
👋 Introduction
Market Position
Vehicle Segment:
Subcompact/Compact hatchback or sedan, depending on body style offered for the Fino in 1995.
Target Audience:
Budget-conscious consumers seeking economical and reliable transportation.
Competitive Analysis
Key Competitors Era:
Models from Suzuki (Swift/Cultus), Hyundai (Excel), Kia (Pride), and potentially small Japanese models from Honda, Toyota, and Nissan in certain markets.
Key Features
Vehicle Highlights:
Affordability, fuel efficiency, practical interior, compact dimensions for urban driving.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (specific regional variations may apply based on market introduction)
Vehicle Variants Covered:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Extensive, typically 500-1000+ pages for a comprehensive workshop manual.
Manual Type
Manual Type:
Workshop Repair and Service Manual
Language
Language:
English (likely original language or primary translation)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, valve train, lubrication system, cooling system.
Fuel System:
Fuel delivery, fuel injectors, fuel pump, fuel filter, throttle body, fuel pressure regulator, emissions control (EVAP).
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing, crankshaft position sensor, camshaft position sensor.
Transmission Manual:
Clutch system, gearbox assembly, gear shift mechanism, drive shafts, differential.
Transmission Automatic:
Torque converter, planetary gear sets, valve body, transmission control unit (TCU), fluid pump, hydraulic circuits.
Braking System:
Brake fluid, master cylinder, brake lines, brake calipers, brake pads, brake discs/drums, parking brake, ABS system (if equipped).
Steering System:
Steering wheel, steering column, steering rack/box, power steering pump, power steering fluid, tie rod ends.
Suspension System:
Front suspension (struts, control arms, ball joints), rear suspension (shock absorbers, springs, trailing arms), wheel bearings.
Electrical System:
Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting system, horn.
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, interior trim, chassis components, rust prevention.
HVAC System:
Air conditioning compressor, condenser, evaporator, blower motor, heater core, refrigerant, climate control panel.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacements, spark plug replacement.
Troubleshooting Diagnostics:
Fault code interpretation (OBD-I or early OBD-II), symptom-based diagnosis, component testing procedures.
Repair Procedures:
Step-by-step instructions for component removal, repair, and installation, including torque specifications and special tool requirements.
Engine Rebuild:
Complete engine overhaul instructions, including measurement specifications and tolerances for internal components.
Transmission Overhaul:
Detailed procedures for disassembling, inspecting, repairing, and reassembling both manual and automatic transmissions.
Electrical Diagnostics:
Schematic interpretation, testing of sensors, actuators, and control modules, wiring repair.
Suspension Alignment:
Specifications for wheel alignment angles (camber, caster, toe) and procedures for adjustment.
Brake System Service:
Brake bleeding procedures, rotor and pad replacement, caliper service, parking brake adjustment.
Technical Depth
Depth Of Information:
Comprehensive. Covers basic maintenance to complex engine and transmission overhauls.
Diagnostic Level:
Advanced. Includes flow charts, resistance values, voltage checks, and component testing specifications.
Special Tools:
Lists required special tools for specific repair and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if professionally scanned and converted.
Print Quality
Print Readability:
Designed for print, with clear diagrams and legible text.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely inline-3 or inline-4 cylinder, naturally aspirated gasoline engine.
Displacement:
Common displacements for Daewoo/Isuzu small engines of this era ranged from 0.8L to 1.5L. Specific Fino engine data would require confirmation.
Bore X Stroke:
Varies by specific engine. Manual will provide precise measurements.
Performance
Horsepower Range:
Typically 50-80 HP, depending on displacement and tuning.
Torque Range:
Typically 70-110 Nm, depending on displacement.
Fuel System
Fuel Delivery:
Likely multi-point fuel injection (MPI) for 1995 models, though some earlier or base variants might have had carburetion.
Fuel Type:
Unleaded Gasoline
Engine Features
Valve Actuation:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine.
Emission Controls:
Catalytic converter, O2 sensors, EGR (Exhaust Gas Recirculation) system, EVAP (Evaporative Emission Control).
🔧 Transmission
Standard
Transmission Type:
Typically a 5-speed manual transmission.
Optional
Transmission Type:
3-speed or 4-speed automatic transmission likely offered as an option.
Features
Clutch Type:
Dry, single-plate clutch (for manual transmission).
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil, viscosity typically 75W-90 or 80W-90. Specifics in manual.
Automatic Transmission Fluid:
Dexron II or Dexron III ATF. Specifics in manual.
📐 Dimensions
Exterior
Length:
Approximately 3,600-3,800 mm (highly variable by body style).
Width:
Approximately 1,550-1,650 mm.
Height:
Approximately 1,350-1,450 mm.
Interior
Passenger Capacity:
4-5 occupants.
Weights
Curb Weight:
Approximately 750-950 kg.
Gross Vehicle Weight Rating:
Will be specified in manual based on load capacity.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for this specific model and year, common for vehicles of its era and market segment.
Active Features
ABS:
Optional on higher trims, or market dependent.
Traction Control:
Unlikely to be standard or widely available for this model year.
Passive Features
Airbags:
Driver airbag likely standard on many trims; passenger airbag optional or not available.
Seatbelts:
Three-point inertia reel seatbelts for front occupants, two-point lap belts for rear occupants (typical).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with a cassette player. Some models might have had a CD player option in later production.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Rarely standard on this segment/era, likely an aftermarket or dealer-installed option at best.
Connectivity
Bluetooth:
Not available on original factory equipment for this model year.
Other Technology
Power Windows:
Optional on higher trims, manual crank windows standard on base models.
Central Locking:
Optional on higher trims, manual key operation standard.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-7,500 km or 6 months, whichever comes first.
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Every 40,000-60,000 km, depending on plug type (copper, platinum).
Timing Belt Replacement:
Crucial! Typically every 80,000-100,000 km or 5 years. Failure can cause catastrophic engine damage. Manual will specify exact interval and part number.
Fluid Specifications
Engine Oil Specification:
API SG or higher, viscosity typically 5W-30 or 10W-40 depending on climate. Manual will confirm.
Coolant Specification:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will confirm exact type and bleeding procedure.
Known Issues
Common Problems:
Typical issues for vehicles of this era and segment can include: minor electrical gremlins, aging rubber components (hoses, belts, bushings), occasional ignition system issues, exhaust system corrosion, and potential carburetor or fuel injection system maintenance.
Maintenance Tips:
Regularly check and top-off fluids, inspect belts and hoses for wear, listen for unusual noises from the engine, transmission, and suspension.
📚 Vehicle History
Brand Heritage
Daewoo Overview:
Daewoo Motors was a South Korean manufacturer, known for producing a range of passenger cars, often based on licensed platforms from other manufacturers (e.g., GM, Isuzu, Fiat) before its acquisition by GM.
Model Evolution
Fino Introduction:
The Fino was a small city car, a segment Daewoo actively participated in to capture budget-conscious buyers. It was designed to be economical to buy and run.
Platform Basis:
The Fino was often based on or heavily influenced by the Daewoo Tico, which in turn was based on the Suzuki Alto/Suzuki Cervo.
Production
Production Period:
The Daewoo Fino was produced in the early to mid-1990s.
Manufacturing Locations:
Primarily South Korea, with potential assembly in other countries depending on market strategy.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No significant, widely publicized industry awards or recognitions are typically associated with the Daewoo Fino model. Its market appeal was primarily based on affordability and utility.
Ratings
Consumer Ratings:
Consumer satisfaction ratings for Daewoo vehicles of this period were generally moderate to low compared to established Japanese and European manufacturers.
Certifications
Safety Certifications:
Compliance with local market safety and emissions regulations of the time.
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