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Daewoo Fino 1996 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Fino Year: 1996 👋 Introduction Market Position Segment: Subcompact car (city car/supermini) Target Audience: Budget-conscious consumers, urban commuters Competitive Analysis Key Competitors: Suzuki Alto, Hyundai Atos, Kia Pride (subsequent models), Mitsubishi Minica Key Features Design: Compact and utilitarian design, prioritizing maneuverability and fuel efficiency Affordability: Known for its low purchase price and economical running costs Reliability: Generally perceived as a simple and reliable vehicle, particularly the mechanical components 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: True Page Count Estimated Pages: Hundreds (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English (presumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for all engine variants Transmission: Service and repair for both manual and automatic transmission types Braking System: Diagnosis, repair, and adjustment of hydraulic and mechanical braking components Suspension Steering: Maintenance and repair of suspension struts, springs, bushings, tie rods, and steering rack Electrical System: Comprehensive wiring diagrams, component testing, and troubleshooting for the entire electrical system Fuel System: Fuel injection system diagnosis, pump and injector service, fuel tank and line maintenance Cooling System: Radiator, water pump, thermostat, and fan system service and repair Exhaust System: Catalytic converter, muffler, and pipe replacement and repair Body And Chassis: Panel repair, door mechanisms, glass replacement, and chassis alignment procedures HVAC System: Air conditioning and heating system diagnosis and repair Interior Trim: Removal and installation of interior panels, seats, and dashboard components Procedures Included Preventative Maintenance: Detailed service schedules, oil change procedures, filter replacement, and fluid checks Troubleshooting Diagnostics: Step-by-step diagnostic charts for common and uncommon faults across all systems Engine Repair: Engine rebuild procedures, cylinder head service, piston and ring replacement, timing belt/chain replacement Transmission Repair: Clutch replacement, gearbox overhaul, automatic transmission fluid service and component replacement Brake System Repair: Brake pad and rotor replacement, caliper overhaul, brake fluid flush and bleed Suspension Steering Repair: Shock absorber replacement, ball joint and control arm service, steering column repair Electrical Troubleshooting: Diagnosis of starting system issues, charging system faults, lighting problems, and sensor failures Fuel System Service: Fuel pump pressure testing, injector cleaning, fuel filter replacement Cooling System Service: Thermostat testing, coolant flush and refill, water pump replacement Bodywork Repair: Dent repair, panel replacement, rust prevention and treatment procedures HVAC Service: Refrigerant recharging, compressor replacement, evaporator and heater core service Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls Diagnostic Detail: Advanced diagnostic procedures, including specific fault codes and their meanings Torque Specifications: Precise torque values for all critical fasteners Clearances Tolerances: Engine component clearances and bearing tolerances for rebuilds Electrical Schematics: Detailed wiring diagrams for all vehicle systems Specifications Data: Comprehensive tables of all technical specifications and data 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable (common for professionally created PDFs) Print Quality Printability: High-quality scans suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, SOHC (Single Overhead Camshaft) Engine Code: Likely G10A or similar variation Displacement: 993 cc (1.0 Liters) Performance Horsepower: Approx. 52-55 PS (38-40 kW) at around 6000 rpm Torque: Approx. 76-80 Nm (56-59 lb-ft) at around 3500-4000 rpm Fuel System Fuel Delivery: Carburetor or early electronic fuel injection (EFI) depending on market and specific variant Fuel Type: Unleaded Gasoline Engine Management Ignition System: Electronic Ignition (Distributor-less in some later variants) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (less common) Features Clutch Type: Single Dry Plate, Cable Operated Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil Automatic Transmission Fluid: Dexron III or equivalent 📐 Dimensions Exterior Length: Approx. 3,200-3,300 mm Width: Approx. 1,430-1,450 mm Height: Approx. 1,460-1,490 mm Wheelbase Wheelbase: Approx. 2,170-2,180 mm Weights Curb Weight: Approx. 700-750 kg Gross Vehicle Weight Rating: Approx. 1100-1200 kg Interior Seating Capacity: 4 passengers Cargo Trunk Volume: Limited, typically designed for urban utility 🛡️ Safety Features Ratings Crash Test Data: Limited published data, likely below modern standards Active Features ABS: Optional or not available on base models Traction Control: Not typically available Passive Features Airbags: Driver airbag standard on some trims, passenger airbag rare Seatbelts: Front and rear seatbelts Body Structure: Designed to basic safety standards of the era 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with cassette player Speakers: Typically 2 or 4 speakers Driver Assistance Cruise Control: Not typically available Connectivity Bluetooth Usb: Not available 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-7,500 km or 6-12 months, whichever comes first Oil Filter Replacement: At every oil change Air Filter Replacement: Every 15,000-20,000 km Spark Plug Replacement: Every 20,000-30,000...
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Daewoo Fino 1996 Workshop Repair Service ManualDaewoo Fino 1996 Workshop Repair Service ManualDaewoo Fino 1996 Workshop Repair Service ManualDaewoo Fino 1996 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Fino
Year:
1996
👋 Introduction
Market Position
Segment:
Subcompact car (city car/supermini)
Target Audience:
Budget-conscious consumers, urban commuters
Competitive Analysis
Key Competitors:
Suzuki Alto, Hyundai Atos, Kia Pride (subsequent models), Mitsubishi Minica
Key Features
Design:
Compact and utilitarian design, prioritizing maneuverability and fuel efficiency
Affordability:
Known for its low purchase price and economical running costs
Reliability:
Generally perceived as a simple and reliable vehicle, particularly the mechanical components
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
True
Page Count
Estimated Pages:
Hundreds (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English (presumed based on product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for all engine variants
Transmission:
Service and repair for both manual and automatic transmission types
Braking System:
Diagnosis, repair, and adjustment of hydraulic and mechanical braking components
Suspension Steering:
Maintenance and repair of suspension struts, springs, bushings, tie rods, and steering rack
Electrical System:
Comprehensive wiring diagrams, component testing, and troubleshooting for the entire electrical system
Fuel System:
Fuel injection system diagnosis, pump and injector service, fuel tank and line maintenance
Cooling System:
Radiator, water pump, thermostat, and fan system service and repair
Exhaust System:
Catalytic converter, muffler, and pipe replacement and repair
Body And Chassis:
Panel repair, door mechanisms, glass replacement, and chassis alignment procedures
HVAC System:
Air conditioning and heating system diagnosis and repair
Interior Trim:
Removal and installation of interior panels, seats, and dashboard components
Procedures Included
Preventative Maintenance:
Detailed service schedules, oil change procedures, filter replacement, and fluid checks
Troubleshooting Diagnostics:
Step-by-step diagnostic charts for common and uncommon faults across all systems
Engine Repair:
Engine rebuild procedures, cylinder head service, piston and ring replacement, timing belt/chain replacement
Transmission Repair:
Clutch replacement, gearbox overhaul, automatic transmission fluid service and component replacement
Brake System Repair:
Brake pad and rotor replacement, caliper overhaul, brake fluid flush and bleed
Suspension Steering Repair:
Shock absorber replacement, ball joint and control arm service, steering column repair
Electrical Troubleshooting:
Diagnosis of starting system issues, charging system faults, lighting problems, and sensor failures
Fuel System Service:
Fuel pump pressure testing, injector cleaning, fuel filter replacement
Cooling System Service:
Thermostat testing, coolant flush and refill, water pump replacement
Bodywork Repair:
Dent repair, panel replacement, rust prevention and treatment procedures
HVAC Service:
Refrigerant recharging, compressor replacement, evaporator and heater core service
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls
Diagnostic Detail:
Advanced diagnostic procedures, including specific fault codes and their meanings
Torque Specifications:
Precise torque values for all critical fasteners
Clearances Tolerances:
Engine component clearances and bearing tolerances for rebuilds
Electrical Schematics:
Detailed wiring diagrams for all vehicle systems
Specifications Data:
Comprehensive tables of all technical specifications and data
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable (common for professionally created PDFs)
Print Quality
Printability:
High-quality scans suitable for printing individual pages or the entire manual
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, SOHC (Single Overhead Camshaft)
Engine Code:
Likely G10A or similar variation
Displacement:
993 cc (1.0 Liters)
Performance
Horsepower:
Approx. 52-55 PS (38-40 kW) at around 6000 rpm
Torque:
Approx. 76-80 Nm (56-59 lb-ft) at around 3500-4000 rpm
Fuel System
Fuel Delivery:
Carburetor or early electronic fuel injection (EFI) depending on market and specific variant
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic Ignition (Distributor-less in some later variants)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (less common)
Features
Clutch Type:
Single Dry Plate, Cable Operated
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid:
Dexron III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 3,200-3,300 mm
Width:
Approx. 1,430-1,450 mm
Height:
Approx. 1,460-1,490 mm
Wheelbase
Wheelbase:
Approx. 2,170-2,180 mm
Weights
Curb Weight:
Approx. 700-750 kg
Gross Vehicle Weight Rating:
Approx. 1100-1200 kg
Interior
Seating Capacity:
4 passengers
Cargo
Trunk Volume:
Limited, typically designed for urban utility
🛡️ Safety Features
Ratings
Crash Test Data:
Limited published data, likely below modern standards
Active Features
ABS:
Optional or not available on base models
Traction Control:
Not typically available
Passive Features
Airbags:
Driver airbag standard on some trims, passenger airbag rare
Seatbelts:
Front and rear seatbelts
Body Structure:
Designed to basic safety standards of the era
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette player
Speakers:
Typically 2 or 4 speakers
Driver Assistance
Cruise Control:
Not typically available
Connectivity
Bluetooth Usb:
Not available
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 km or 6-12 months, whichever comes first
Oil Filter Replacement:
At every oil change
Air Filter Replacement:
Every 15,000-20,000 km
Spark Plug Replacement:
Every 20,000-30,000 km (depending on type)
Timing Belt Replacement:
Critical: Every 60,000-80,000 km or 4-5 years (if equipped with a timing belt)
Fluid Specifications
Engine Oil:
API SJ/SL, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity)
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III (if equipped with power steering)
Known Issues
Engine Idle Roughness:
Common with carbureted models, often due to carburetor adjustment or vacuum leaks
Timing Belt Failure:
High risk of catastrophic engine damage if not replaced on schedule
Rust:
Susceptible to rust, especially in the wheel arches, sills, and floor pans, due to age and environment
Electrical Gremlins:
Older wiring and connections can lead to intermittent issues with lights, sensors, or accessories
Clutch Wear:
Clutch wear is a common maintenance item, especially in urban driving
📚 Vehicle History
Brand Heritage
Daewoo Motors:
South Korean manufacturer, originally part of the Daewoo Group, later acquired by GM Korea
Model Evolution
Fino Origin:
Based on the Suzuki Alto platform (licensing agreement with Suzuki)
Fino Generations:
Primarily represented the fifth generation Suzuki Alto (1994-1998) as Daewoo Fino
Production
Production Period:
Mid-1990s (specifically around 1996 for this model)
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Market Reputation:
Known for value and basic functionality rather than accolades
Ratings
Consumer Reports:
Limited historical data from major consumer rating agencies for this specific model/year
Certifications
Emissions Standards:
Meets emissions standards relevant to the South Korean market in 1996
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