Basic Information Identification Make: Daewoo Model: Kalos Generation Generation Designation: First Generation (T200/T250) Generation Years: 2002-2008 Codes Chassis Code: T200 / T250 Introduction Market Position Segment: Subcompact car Original Manufacturer: Daewoo Motors Rebranding Impact: Model was also sold under Chevrolet, Pontiac, and Holden badges in various markets. Competitive Analysis Competitors General: Ford Fiesta, Opel Corsa, Volkswagen Polo, Peugeot 206 Key Features Key Selling Points: Affordability, compact size, fuel efficiency (depending on engine) Manual Advantage: Provides professional-level repair information for DIY users, saving on dealership costs. Manual Details Coverage Areas All Styles Covered: True Global Availability: Implied coverage for markets where Daewoo Kalos was sold Page Count Estimated Page Count: Hundreds (specific number not provided, but indicated as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Digital Download Manual Coverage Systems Covered Engine Mechanical: Full repair and rebuild procedures Engine Performance: Diagnosis and tuning Fuel System: Diagnosis, repair, and components Ignition System: Diagnosis and repair Cooling System: Maintenance and repair Exhaust System: Repair and component replacement Transmission Manual: Repair and overhaul procedures Transmission Automatic: Repair and overhaul procedures (if applicable) Drivetrain: Axles, driveshafts, and differentials Suspension: Front and rear suspension components and service Steering: Power steering system, steering column, and linkage Brakes: Hydraulic system, ABS (if equipped), and parking brake Electrical System: Wiring diagrams, component testing, and troubleshooting Lighting System: Headlights, taillights, interior lighting Climate Control: HVAC system diagnosis and repair Body Exterior: Panels, doors, glass, and trim Body Interior: Seats, dashboard, trim panels Chassis And Frame: Structural components and alignment Safety Systems: Airbags, seatbelts Diagnostics: Troubleshooting guides and diagnostic procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks Component Replacement: Step-by-step instructions for all major components Troubleshooting Electrical: Combined with detailed wiring diagrams Rebuilds: Engine and transmission rebuilds Diagnostics Procedures: Detailed procedures for identifying faults Alignment: Wheel alignment specifications and procedures Special Tools: Identification of required special tools Technical Depth Depth: Comprehensive (covers everything from basic maintenance to full rebuilds) Target Audience: Professional Technicians and Mechanics, DIY enthusiasts Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction Printing Options: Print entire manual or select pages Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinRar Storage Storage Option: Save to hard-drive, burn to CD-ROM Engine Specifications Primary Engine Engine Code Common: Ecotec (GM derived) Displacement 1.4L: 1399 cc (approx.) Displacement 1.6L: 1598 cc (approx.) Performance Horsepower 1.4L: ~80-90 hp (market dependent) Horsepower 1.6L: ~100-110 hp (market dependent) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Engine Layout Configuration: Inline 4-cylinder Valvetrain: DOHC (Double Overhead Camshaft) Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (often a GM Hydramatic variant) Features Gear Ratios: Specific ratios available in manual Fluid Type: Manual: GL-4 specification, Automatic: DEXRON III or equivalent (verify specific application) Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door sedan Length Hatchback: ~3880 mm Length Sedan: ~4330 mm Width: ~1670 mm Height: ~1500 mm Weights Curb Weight: ~1050-1150 kg (depending on body style and engine) Safety Features Ratings Crash Test Results: Euro NCAP ratings vary by year and specific test, generally rated 3-4 stars for earlier models. Active Features ABS: Available on higher trims or as an option Traction Control: Less common on base models, may be present on higher trims. Passive Features Airbags: Driver and passenger airbags standard, side airbags available on some models. Seatbelts: Pre-tensioners and load limiters on front seats. Technology Features Infotainment Audio System: Basic AM/FM/CD stereo systems, some models may have auxiliary input. Display: Simple digital or analog displays for climate and audio. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth: Generally not available on earlier models. Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles or 12 months (refer to manual for exact specification) Air Filter Replacement: 15,000-30,000 miles or as needed (refer to manual) Spark Plug Replacement: 30,000-60,000 miles (depending on plug type, refer to manual) Fluid Specifications Engine Oil Type: API SN/SP, ACEA C3 or A3/B4, SAE 5W-30 or 5W-40 (verify specific engine variant and climate) Coolant Type: GM Type 1 Coolant (Green) or equivalent silicate-free OAT coolant Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Complaints: Occasional electrical gremlins, minor interior trim issues, early models may exhibit clutch wear. Engine Oil Consumption: Some engines can be prone to oil consumption if not properly maintained. Vehicle History Brand Heritage Manufacturer Origin: South Korea Model Evolution Platform Origin: Based on GM's T platform, shared with other small GM vehicles. Facelifts: Received a minor facelift around 2005 (T250) with updated styling. Production Production Period: 2002-2008 (across all nameplates) Manufacturing Locations: South Korea, Ukraine (ZAZ) and other locations for specific markets....