Daewoo Korando Service and Workshop Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation: C200 Codes Chassis Code: C200 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Families, adventure enthusiasts, individuals seeking a versatile and practical vehicle. Competitive Analysis Key Competitors: Kia Sportage, Hyundai Tucson, Nissan Qashqai, Mitsubishi ASX, Ford Kuga, Renault Kadjar (depending on market and specific model year). Key Features Design Philosophy: Modern styling, practicality, comfortable ride, capable for light off-road and varied weather conditions. Powertrain Options: Likely a range of efficient diesel and gasoline engines, coupled with manual or automatic transmissions and optional AWD. Interior Space: Generous passenger and cargo space for its class. 📋 Manual Details Coverage Areas Manual Type: Service and Workshop Manual Language: English Format: Digital (likely PDF, potentially searchable) Page Count Estimated Page Count: 1500-2500 pages (typical for comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components (pistons, rings, bearings, crankshaft, camshaft), cylinder head, valve train, timing system. Engine Fuel System: Fuel injection system (common rail direct injection), fuel pump, injectors, fuel filter replacement, fuel pressure regulation. Engine Cooling System: Radiator, water pump, thermostat, coolant hoses, fan system, flushing and filling procedures. Engine Lubrication System: Oil pump, oil pan, oil filter replacement, lubrication specifications, oil pressure checks. Engine Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors, emissions control systems. Transmission Manual: Clutch system, manual gearbox components, gear shift mechanism, transmission fluid. Transmission Automatic: Automatic transmission internal components, torque converter, valve body, transmission fluid, solenoids, electronic control. Drivetrain AWD: All-wheel drive (AWD) system, transfer case, propeller shafts, differentials (front and rear), coupling. Suspension Front: MacPherson strut suspension, control arms, ball joints, stabilizer bar, wheel bearings. Suspension Rear: Multi-link rear suspension, coil springs, shock absorbers, control links, wheel bearings. Steering System: Power steering system (hydraulic or electric), steering column, steering rack and pinion, tie rods, steering angle sensor. Brake System: Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake fluid, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ESP (Electronic Stability Program). Electrical System Charging: Alternator, battery, starter motor, charging system diagnostics. Electrical System Lighting: Headlights, taillights, interior lighting, fog lights, bulb replacement, wiring diagrams. Electrical System Ignition: Ignition coils, spark plugs, ignition system diagnostics. Electrical System Accessories: Power windows, central locking, mirrors, wipers, horn, infotainment system wiring. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, seals, trim. Body Interior: Dashboard, seats, upholstery, interior trim panels, airbags, seatbelts. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, cabin air filter. Safety Systems: Airbag system, seatbelt pre-tensioners, SRS (Supplemental Restraint System) diagnostics. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), common fault symptom identification, step-by-step diagnostic procedures for all systems. Procedures Included Maintenance Tasks: Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change, differential fluid change, lubrication points. Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, steering rack replacement, component diagnostics and repair for all major systems. Electrical Diagnostics: Wiring diagrams for all circuits, component testing, sensor testing, ECU diagnostics, troubleshooting electrical faults. Bodywork Repair: Body panel alignment, dent removal, panel replacement, glass replacement, seal replacement. HVAC Repair: Refrigerant system evacuation and recharge, component replacement (blower motor, compressor, evaporator), leak detection, system diagnostics. Wheel Alignment: Wheel alignment specifications and adjustment procedures. Torque Specifications: Comprehensive list of torque specifications for all critical fasteners and components. Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics). Diagnostic Tools Required: Includes information on required diagnostic tools (scan tools, multimeters, pressure gauges, specialized wrenches). 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for searchability and printing. Print Quality Image Resolution: High-resolution for clear diagrams and illustrations. Binding Type Physical Binding Type: N/A (for digital format, but implies suitability for printing and binding). Paper Type Physical Paper Type: N/A (for digital format, but implies suitability for standard paper printing). ⚙️ Engine Specifications Primary Engine Engine Code Example: e.g., D20DT (Diesel), G20D (Gasoline) Engine Type: Inline-4 Cylinder, Turbocharged Diesel (common) or Naturally Aspirated/Turbocharged Gasoline. Displacement: Typically 2.0 Liters (1998 cc). Bore X Stroke: Varies by specific engine, e.g., Diesel: ~86.0 mm x 86.0 mm Compression Ratio: Diesel: ~17.0:1 to 18.0:1, Gasoline: ~9.5:1 to 10.5:1 Performance Horsepower Diesel: 140-170 HP (approx. depending on tune and market). Torque Diesel: 300-350 Nm (approx. depending on tune and market). Horsepower Gasoline: 140-150 HP (approx. for naturally aspirated), 170-180 HP (for turbocharged). Torque Gasoline: 190-200 Nm (naturally aspirated), 250-280 Nm (turbocharged). Fuel System Fuel Delivery: Common Rail Direct Injection (Diesel), Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) (Gasoline). Fuel Type: Diesel (Euro 4/5 compliant), Unleaded Gasoline. Emissions Control Emission Standard: Varies by model year and market (e.g., Euro 4, Euro 5). Emission Systems: Catalytic converter, Exhaust...

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Korando

Generation:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Crossover

Target Audience:

Families, adventure enthusiasts, individuals seeking a versatile and practical vehicle.

Competitive Analysis

Key Competitors:

Kia Sportage, Hyundai Tucson, Nissan Qashqai, Mitsubishi ASX, Ford Kuga, Renault Kadjar (depending on market and specific model year).

Key Features

Design Philosophy:

Modern styling, practicality, comfortable ride, capable for light off-road and varied weather conditions.

Powertrain Options:

Likely a range of efficient diesel and gasoline engines, coupled with manual or automatic transmissions and optional AWD.

Interior Space:

Generous passenger and cargo space for its class.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Workshop Manual

Language:

English

Format:

Digital (likely PDF, potentially searchable)

Page Count

Estimated Page Count:

1500-2500 pages (typical for comprehensive service manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, internal components (pistons, rings, bearings, crankshaft, camshaft), cylinder head, valve train, timing system.

Engine Fuel System:

Fuel injection system (common rail direct injection), fuel pump, injectors, fuel filter replacement, fuel pressure regulation.

Engine Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan system, flushing and filling procedures.

Engine Lubrication System:

Oil pump, oil pan, oil filter replacement, lubrication specifications, oil pressure checks.

Engine Exhaust System:

Exhaust manifold, catalytic converter, muffler, oxygen sensors, emissions control systems.

Transmission Manual:

Clutch system, manual gearbox components, gear shift mechanism, transmission fluid.

Transmission Automatic:

Automatic transmission internal components, torque converter, valve body, transmission fluid, solenoids, electronic control.

Drivetrain AWD:

All-wheel drive (AWD) system, transfer case, propeller shafts, differentials (front and rear), coupling.

Suspension Front:

MacPherson strut suspension, control arms, ball joints, stabilizer bar, wheel bearings.

Suspension Rear:

Multi-link rear suspension, coil springs, shock absorbers, control links, wheel bearings.

Steering System:

Power steering system (hydraulic or electric), steering column, steering rack and pinion, tie rods, steering angle sensor.

Brake System:

Front and rear disc brakes, brake calipers, brake pads, brake rotors, brake fluid, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ESP (Electronic Stability Program).

Electrical System Charging:

Alternator, battery, starter motor, charging system diagnostics.

Electrical System Lighting:

Headlights, taillights, interior lighting, fog lights, bulb replacement, wiring diagrams.

Electrical System Ignition:

Ignition coils, spark plugs, ignition system diagnostics.

Electrical System Accessories:

Power windows, central locking, mirrors, wipers, horn, infotainment system wiring.

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, seals, trim.

Body Interior:

Dashboard, seats, upholstery, interior trim panels, airbags, seatbelts.

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, cabin air filter.

Safety Systems:

Airbag system, seatbelt pre-tensioners, SRS (Supplemental Restraint System) diagnostics.

Diagnostics Troubleshooting:

Diagnostic trouble codes (DTCs), common fault symptom identification, step-by-step diagnostic procedures for all systems.

Procedures Included

Maintenance Tasks:

Oil and filter changes, air filter replacement, cabin filter replacement, spark plug replacement, brake fluid flush, coolant flush, transmission fluid change, differential fluid change, lubrication points.

Repair Procedures:

Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and rotor replacement, steering rack replacement, component diagnostics and repair for all major systems.

Electrical Diagnostics:

Wiring diagrams for all circuits, component testing, sensor testing, ECU diagnostics, troubleshooting electrical faults.

Bodywork Repair:

Body panel alignment, dent removal, panel replacement, glass replacement, seal replacement.

HVAC Repair:

Refrigerant system evacuation and recharge, component replacement (blower motor, compressor, evaporator), leak detection, system diagnostics.

Wheel Alignment:

Wheel alignment specifications and adjustment procedures.

Torque Specifications:

Comprehensive list of torque specifications for all critical fasteners and components.

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics).

Diagnostic Tools Required:

Includes information on required diagnostic tools (scan tools, multimeters, pressure gauges, specialized wrenches).

📊 Manual Specifications

File Format

Digital Format:

Likely PDF, optimized for searchability and printing.

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations.

Binding Type

Physical Binding Type:

N/A (for digital format, but implies suitability for printing and binding).

Paper Type

Physical Paper Type:

N/A (for digital format, but implies suitability for standard paper printing).

⚙️ Engine Specifications

Primary Engine

Engine Code Example:

e.g., D20DT (Diesel), G20D (Gasoline)

Engine Type:

Inline-4 Cylinder, Turbocharged Diesel (common) or Naturally Aspirated/Turbocharged Gasoline.

Displacement:

Typically 2.0 Liters (1998 cc).

Bore X Stroke:

Varies by specific engine, e.g., Diesel: ~86.0 mm x 86.0 mm

Compression Ratio:

Diesel: ~17.0:1 to 18.0:1, Gasoline: ~9.5:1 to 10.5:1

Performance

Horsepower Diesel:

140-170 HP (approx. depending on tune and market).

Torque Diesel:

300-350 Nm (approx. depending on tune and market).

Horsepower Gasoline:

140-150 HP (approx. for naturally aspirated), 170-180 HP (for turbocharged).

Torque Gasoline:

190-200 Nm (naturally aspirated), 250-280 Nm (turbocharged).

Fuel System

Fuel Delivery:

Common Rail Direct Injection (Diesel), Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) (Gasoline).

Fuel Type:

Diesel (Euro 4/5 compliant), Unleaded Gasoline.

Emissions Control

Emission Standard:

Varies by model year and market (e.g., Euro 4, Euro 5).

Emission Systems:

Catalytic converter, Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) for diesel models.

🔧 Transmission

Standard

Transmission Type Standard:

6-speed Manual Transmission.

Optional

Transmission Type Optional:

6-speed Automatic Transmission (often Aisin or GM-derived).

Features

Drivetrain Options:

Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional.

AWD System Type:

Electronically controlled, variable torque distribution AWD system.

📐 Dimensions

Exterior

Length:

Approx. 4,410 mm - 4,470 mm

Width:

Approx. 1,830 mm - 1,840 mm

Height:

Approx. 1,670 mm - 1,700 mm

Wheelbase:

Approx. 2,655 mm

Ground Clearance:

Approx. 180 mm - 190 mm

Interior

Passenger Capacity:

5 Seating Positions.

Cargo

Cargo Volume Seats Up:

Approx. 480 Liters (VDA).

Cargo Volume Seats Down:

Approx. 1,310 Liters (VDA).

Weights

Curb Weight:

Approx. 1,550 kg - 1,750 kg (depending on engine and drivetrain).

Gross Vehicle Weight Rating:

Approx. 2,200 kg - 2,400 kg.

Towing Capacity:

Typically around 1,500 kg - 2,000 kg (braked).

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Likely achieved a 4-star or 5-star rating in Euro NCAP tests during its production run, depending on specific testing protocols and equipment.

Active Features

Standard Anti-lock Braking System.

Standard Electronic Stability Program (ESP) or similar (e.g., ESC - Electronic Stability Control).

Traction Control:

Standard Traction Control System (TCS).

Hill Start Assist:

Often included on higher trims or as optional.

Hill Descent Control:

Often included on AWD models or higher trims.

Passive Features

Airbags:

Front airbags for driver and passenger, side airbags, curtain airbags (depending on trim).

Seatbelts:

3-point seatbelts with pre-tensioners and load limiters.

Child Seat Anchors:

ISOFIX/LATCH child seat anchoring points.

Body Structure:

High-strength steel construction for enhanced crash protection.

💡 Technology Features

Infotainment

Infotainment System:

Typically featured a CD/MP3 player with AUX/USB input, Bluetooth connectivity, and optional navigation systems. Higher trims might have a color touchscreen display.

Speaker System:

Standard 4-6 speaker audio system, with optional premium sound systems.

Driver Assistance

Parking Sensors:

Often available as an option or standard on higher trims.

Reversing Camera:

Available on higher trim levels or as an aftermarket addition.

Cruise Control:

Standard or optional, depending on the trim level.

Connectivity

Bluetooth:

Standard for hands-free calling and audio streaming on most models.

Usb Aux Ports:

Standard for connecting external audio devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000-15,000 km or 12 months, whichever comes first.

Air Filter Replacement:

Every 30,000-40,000 km or as needed based on driving conditions.

Cabin Filter Replacement:

Every 20,000-30,000 km or annually.

Spark Plug Replacement:

Diesel: Not typically scheduled for replacement. Gasoline: 60,000-100,000 km depending on plug type.

Brake Fluid Change:

Every 2-3 years or 40,000-60,000 km.

Coolant Change:

Initial change at 5 years or 100,000 km, then every 2-3 years or 40,000-60,000 km.

Transmission Fluid Change Auto:

Every 60,000-80,000 km under normal driving conditions.

Transmission Fluid Change Manual:

Every 80,000-100,000 km.

Fluid Specifications

Engine Oil Type Diesel:

API CJ-4 or CK-4, ACEA C3, SAE 5W-30 or 5W-40 (check manual for exact specs).

Engine Oil Type Gasoline:

API SN/SP, ACEA A3/B4 or C3, SAE 5W-30 or 5W-40 (check manual for exact specs).

Coolant Type:

Ethylene glycol-based coolant, typically G11 or G12 specification (check manual).

Brake Fluid Type:

DOT 4.

Automatic Transmission Fluid Type:

ATF SP-III or equivalent (check manual for specific type, e.g., Dexron-VI).

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 or 80W-90 (check manual).

Power Steering Fluid Type:

Hydraulic fluid or ATF (check manual).

Known Issues

Diesel Particulate Filter Dpf:

DPF regeneration issues or clogging can occur with frequent short trips, leading to warning lights and performance loss. Manual provides regeneration procedures.

Turbocharger Reliability:

Some reports of turbocharger issues or oil leaks over time, particularly if not maintained correctly.

Egr Valve Issues:

EGR valve can become clogged with carbon deposits, affecting engine performance and emissions. Manual covers cleaning and replacement.

Suspension Wear:

Like many SUVs, components like shock absorbers, bushings, and ball joints can experience wear over time, particularly on higher mileage vehicles. Manual provides testing and replacement procedures.

Automatic Transmission Shifting:

Occasional reports of rough shifting or delayed engagement in older automatic transmissions, often resolved by fluid changes and solenoid checks.

Electrical Gremlins:

As with many vehicles of this era, minor electrical issues (e.g., sensor faults, accessory malfunctions) can occur. Comprehensive wiring diagrams in the manual are crucial for diagnosis.

📚 Vehicle History

Brand Heritage

Daewoo History:

Daewoo Motors was a South Korean automobile manufacturer, part of the Daewoo Group. It experienced rapid growth and then significant financial difficulties, leading to its acquisition by General Motors.

Model Evolution

Korando Generations:

The Korando nameplate has a long history in South Korea, originating from a licensed Jeep CJ design in the 1980s. The C200 represents a significant redesign and modernization, moving towards a unibody crossover SUV platform.

C200 Introduction Year:

The C200 generation was first introduced around 2010.

Production

Manufacturing Location:

South Korea (primarily).

Brand Ownership Transition:

Following GM's acquisition of Daewoo, the Korando continued production under GM's ownership, often with badge engineering or re-branding in different markets (e.g., Chevrolet Captiva).

🏆 Awards & Recognition

Recognitions

Segment Performance Awards:

While specific major awards might be scarce for Daewoo branded vehicles in some Western markets due to brand dissolution, the Korando C200 generally received competent reviews for its value proposition and practicality within the compact SUV segment.

Ratings

Owner Satisfaction Scores:

Owner satisfaction scores varied by market and reporting agency, with common feedback often highlighting value for money and practicality, while sometimes noting less refined driving dynamics or interior materials compared to leading competitors.

Certifications

Emissions Certification:

Compliant with the relevant emissions standards of the market it was sold in (e.g., Euro 4, Euro 5).