Daewoo Lanos 1999 Factory Service Repair Manual PDF Download

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Basic Information Identification Make: Daewoo Model: Lanos Year: 1999 Body Styles Covered: Hatchback (3-door, 5-door), Sedan Codes Platform Code: T100 Introduction Market Position Market Segment: Subcompact/Compact Economy Car Target Demographic:...

Type: General

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Description

Basic Information
Identification
Make:	Daewoo
Model:	Lanos
Year:	1999
Body Styles Covered:	Hatchback (3-door, 5-door), Sedan
Codes
Platform Code:	T100

Introduction
Market Position
Market Segment:	Subcompact/Compact Economy Car
Target Demographic:	Budget-conscious buyers, first-time car owners, urban commuters
Competitive Analysis
Key Competitors:	Hyundai Accent, Kia Rio, Chevrolet Aveo (later models), Ford Fiesta, Opel/Vauxhall Corsa
Key Features
Value Proposition:	Affordable pricing, simple mechanicals, decent fuel economy
Design Origin:	Designed by Italian design house Italdesign Giugiaro, giving it a more sophisticated European appearance than many contemporaries.

Manual Details
Coverage Areas
Manual Type:	Factory Service Repair Manual
Language:	English
Format:	PDF Download
Page Count Estimated:	Hundreds of pages (full factory documentation)
Coverage Scope:	Complete official full factory service and repair information

Manual Coverage
Systems Covered
Engine Mechanical:	Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling, fuel delivery (mechanical components)
Engine Electrical:	Ignition system, starter motor, alternator, engine control unit (ECU) diagnostics, sensors, wiring diagrams
Transmission Manual:	Clutch system, gearbox assembly, gear selection, drivelines, universal joints, CV joints
Transmission Automatic:	Automatic transmission assembly, hydraulic control, torque converter, shift control, diagnostics
Chassis Suspension:	Front suspension (struts, control arms, ball joints, tie rods), rear suspension (torsion beam, trailing arms, dampers), wheel bearings, alignment specifications
Brakes:	Front disc brakes, rear drum brakes (or disc depending on spec), brake hydraulics, ABS system components, parking brake
Steering:	Steering gear, steering column, power steering system (hydraulic pump, lines, rack/box)
Electrical System:	Battery, charging system, lighting (headlamps, tail lamps, interior), wipers, horn, power windows, central locking, fuses, relays, wiring diagrams for all circuits
Body Interior:	Body panel removal/installation, doors, windows, seats, dashboard, trim components, HVAC system (heating, ventilation, air conditioning)
Diagnostics Troubleshooting:	Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, component testing procedures
Procedures Included
Maintenance:	Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection/replacement
Repair:	Engine overhaul, cylinder head gasket replacement, transmission rebuild, suspension component replacement, brake caliper/master cylinder repair, starter/alternator replacement, fuel injector service, AC system evacuation/recharge
Troubleshooting:	Step-by-step diagnostic procedures for common and uncommon issues, electrical circuit testing, mechanical component diagnosis
Specifications Data:	Torque specifications for fasteners, component clearances, fluid capacities, diagnostic parameters, alignment angles
Technical Depth
Depth:	Comprehensive: Covers everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, including detailed electrical diagnostics and bodywork repairs.

Manual Specifications
File Format
Format:	PDF
Searchable:	Likely searchable if digitally produced, but actual searchability depends on OCR quality of the original scan.
Print Quality:	Printable: Designed to be printed, allowing users to select specific pages or the entire document.
Binding Type
Binding Type:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)

Engine Specifications
Primary Engine
Engine Code:	A15SMS (common variant)
Engine Type:	Inline 4-Cylinder, DOHC, 16-Valve
Displacement:	1.5 Liters (1498 cc)
Performance
Horsepower:	Approx. 90-96 hp @ 5600-6000 rpm (depending on specific market tune)
Torque:	Approx. 130-135 Nm @ 3400-4000 rpm (depending on specific market tune)
Fuel System
Fuel Delivery:	Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:	Unleaded Gasoline
Engine Features
Bore X Stroke:	76.0 mm x 81.5 mm (approx.)
Compression Ratio:	9.5:1 (approx.)
Emission Control:	Catalytic converter, O2 sensors

Transmission
Standard
Type:	5-Speed Manual Transmission
Optional
Type:	4-Speed Automatic Transmission
Features
Transmission Fluid Spec Manual:	GL-4 Gear Oil (e.g., API GL-4, SAE 75W-90 or 80W-90, capacity ~2.0L)
Transmission Fluid Spec Automatic:	Dexron-III or equivalent automatic transmission fluid (ATF) (capacity ~6.0L for overhaul)
Clutch Type:	Dry single plate, hydraulically actuated

Dimensions
Exterior
Length:	Sedan: ~4330 mm; Hatchback: ~3925 mm
Width:	~1680-1700 mm
Height:	~1430-1450 mm
Wheelbase:	~2500 mm
Weights
Curb Weight:	~1000-1100 kg (depending on body style and equipment)
Gross Vehicle Weight Rating:	Varies by model, consult specific vehicle documentation
Cargo
Trunk Volume Sedan:	Approx. 480 Liters
Trunk Volume Hatchback:	Approx. 240-250 Liters (rear seats up), expandable with seats folded
Wheel Tire
Wheel Bolt Pattern:	4x100 mm
Standard Tire Size:	175/70 R13 or 185/60 R14 (depending on trim level)

Safety Features
Ratings
Euroncap Rating:	Not extensively tested or rated prominently in major markets; generally considered basic for its era.
Active Features
ABS:	Optional on some models, standard on higher trims.
Traction Control:	Rarely equipped, not a common feature.
Passive Features
Airbags:	Driver and passenger front airbags (standard on most models, though early base trims might lack passenger airbag).
Seatbelts:	3-point front seatbelts with pretensioners, 3-point rear seatbelts (or lap belts in center rear depending on market)
Child Seat Anchors:	ISOFIX points may be present on some models, though not universally standardized across all markets for 1999.

Technology Features
Infotainment
Audio System:	Basic AM/FM radio with cassette player or optional CD player. Speakers in front doors and possibly rear parcel shelf.
User Interface:	Manual controls for climate and audio, simple dashboard layout.
Driver Assistance
Cruise Control:	Optional on higher trim levels or specific market versions.
Connectivity
Bluetooth:	Not available on the 1999 model year.
Other Features
Air Conditioning:	Optional on most models, a desirable feature for warmer climates.

Maintenance
Service Intervals
Engine Oil Change:	Every 7,500-10,000 miles or 6-12 months, whichever comes first (consult manual for specific grade).
Oil Filter Replacement:	With every oil change.
Air Filter Replacement:	Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:	Every 30,000-60,000 miles depending on type (standard copper vs. platinum/iridium).
Timing Belt Replacement:	Crucial: Typically 60,000-100,000 miles or 5-7 years. The Lanos uses an interference engine, so belt failure will cause severe damage. This is a critical maintenance item covered in detail.
Fluid Specifications
Engine Oil Grade:	API SJ or higher, SAE 5W-30 or 10W-40 (depending on climate and specific manufacturer recommendation)
Coolant Type:	Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water). Specific color or type may vary, consult manual for approved types (e.g., Asian pink/red coolant might be suitable).
Brake Fluid Type:	DOT 3 or DOT 4
Known Issues
Common Problems:	Timing belt failure (if not replaced on schedule), minor electrical gremlins (e.g., dashboard lights, window motors), radiator leaks, clutch wear, occasional alternator or starter issues. Some reports of rust in specific climates.
Parts Catalog Reference
Oem Part Numbers:	The manual will contain specific OEM part numbers for all components, facilitating accurate part sourcing.

Vehicle History
Brand Heritage
Parent Company:	Daewoo Motor Co., Ltd. (South Korea)
Brand Status:	Daewoo Motors ceased operations as an independent entity after acquisition by General Motors in 2002. The Lanos was later rebadged and sold as Chevrolet Aveo in many markets.
Model Evolution
Predecessor:	Daewoo Nexia (a rebadged Opel Kadett E)
Successor:	Daewoo/Chevrolet Kalos (later rebadged as Chevrolet Aveo/Sonic)
Platform Sharing:	Shared its platform and many mechanical components with the Opel Corsa B and related GM vehicles, contributing to its relatively competent engineering.
Production
Production Years:	1997-2002 (as Daewoo Lanos); continued production under different brands (e.g., ZAZ Sens in Ukraine) for several years thereafter.
Manufacturing Locations:	South Korea (main plant), also assembled in other countries like Poland and Ukraine.

Awards & Recognition
Recognitions
Awards Received:	Generally not associated with major automotive awards. Its success was primarily driven by its price point and functionality in emerging markets or as an affordable option in established ones.
Ratings
Reliability Perception:	Mixed to average. While the core mechanicals are robust (often Opel-derived), the overall build quality and electronic components could be less durable than European or Japanese counterparts of the same era. Proper maintenance is key.