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Daewoo Lanos 2002 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Year: 2002 Codes Chassis Code: T100 👋 Introduction Market Position Market Segment: Compact/subcompact car, known for affordability and practicality Competitive Analysis Key Competitors: Chevrolet Aveo (later models), Hyundai Accent, Kia Rio, Ford Fiesta, Opel/Vauxhall Corsa Key Features Design Philosophy: Designed by Italian firm Italdesign Giugiaro, offering a European styling influence Value Proposition: Offered a balance of features, economy, and a stylish exterior for its price point 📋 Manual Details Coverage Areas Covered Models: All Daewoo Lanos T100 models Covered Engines: All engine variants (e.g., 1.3L, 1.5L, 1.6L) Covered Transmissions: All transmission types (Manual and Automatic) Covered Trims: All trim levels Page Count Estimated Pages: Varies by specific edition, but typically 1000+ pages for comprehensive workshop manuals Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, manual transmission, automatic transmission, drivetrain components (axles, driveshafts) Chassis: Suspension system (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires Electrical: Battery, charging system, starting system, lighting system, instrument cluster, wiring diagrams, body electrical components, infotainment system wiring Body: Body construction, exterior panels, interior trim, doors, windows, locks, climate control system (HVAC), safety systems (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks/changes), lubrication, inspection procedures Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) explanation and clearing, electrical system diagnostics Repair: Component removal and installation (engine, transmission, suspension parts, brakes, steering components, electrical modules), assembly and disassembly procedures, torque specifications Technical Data: Specifications for all major systems, clearances, tolerances, electrical resistance values, pressures Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics) 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text Binding Type Binding Type: Not applicable (digital download) Paper Type Paper Type: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: E13S (1.3L), E15S (1.5L), E16SF (1.6L DOHC) Performance 1.3L Horsepower Range: Approximately 70-75 HP 1.5L Horsepower Range: Approximately 85-95 HP 1.6L DOHc Horsepower: Approximately 106 HP Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Engine Layout Configuration: Inline 4-cylinder, front-wheel drive Engine Construction Block Material: Cast Iron Head Material: Aluminum Ignition System Type: Distributorless Ignition System (DIS) on DOHC models, distributor ignition on SOHC models 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Clutch Type: Hydraulically operated, single dry plate clutch Fluid Type Manual Transmission Fluid: API GL-4, SAE 75W-90 (or specified alternative) Automatic Transmission Fluid: Dexron III (or equivalent specification) 📐 Dimensions Exterior Length Mm: Approx. 4000-4160 mm (depending on body style) Width Mm: Approx. 1680-1710 mm Height Mm: Approx. 1400-1450 mm Weights Curb Weight Kg: Approx. 1050-1150 kg Gross Vehicle Weight Rating Kg: Approx. 1500-1600 kg 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing body; Euro NCAP and similar agency ratings would be relevant Active Features Braking System: Front ventilated discs, rear drums (optional rear discs on some models); optional ABS Steering System: Power-assisted rack and pinion (optional on some trims) Passive Features Airbags: Driver and front passenger airbags (standard on most models) Seatbelts: 3-point front seatbelts with pre-tensioners, 3-point rear seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player or CD player, with AM/FM tuner and speaker system Dashboard Features: Basic instrument cluster with speedometer, tachometer (on some models), fuel gauge, temperature gauge, and warning lights Driver Assistance Optional Features: Anti-lock Braking System (ABS), power steering, air conditioning Connectivity Connectivity Options: Limited by era; typically no integrated Bluetooth or USB connectivity from the factory. 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500-10,000 miles or 6-12 months, whichever comes first (refer to manual for specific engine/oil type) Air Filter Replacement: Every 15,000-30,000 miles or annually Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type) Timing Belt Replacement: Every 60,000-90,000 miles (critical for interference engines, check specific engine) Fluid Specifications Engine Oil Type: API SJ/SL, SAE 10W-30 or 10W-40 (check manual for exact viscosity and API rating) Coolant Type: Ethylene Glycol-based antifreeze, mixed 50/50 with distilled water Brake Fluid Type: DOT 3 (or DOT 4 if specified) Known Issues Engine Performance: Occasional issues with ignition coils, fuel injectors, and idle air control valves. Some minor oil leaks can develop over time. Suspension Components: Worn ball joints, tie rod ends, and bushings are common wear items. Electrical System: Corrosion in connectors, failing window regulators, and issues with the central locking system have been reported. Exhaust System: Rust and corrosion can affect exhaust pipes and mufflers, especially in humid climates. 📚 Vehicle History Brand Heritage Brand Origin: South Korean automotive manufacturer Daewoo Motor Company Model Evolution Generation: First...
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Daewoo Lanos 2002 Workshop Repair Service ManualDaewoo Lanos 2002 Workshop Repair Service ManualDaewoo Lanos 2002 Workshop Repair Service ManualDaewoo Lanos 2002 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Year:
2002
Codes
Chassis Code:
T100
👋 Introduction
Market Position
Market Segment:
Compact/subcompact car, known for affordability and practicality
Competitive Analysis
Key Competitors:
Chevrolet Aveo (later models), Hyundai Accent, Kia Rio, Ford Fiesta, Opel/Vauxhall Corsa
Key Features
Design Philosophy:
Designed by Italian firm Italdesign Giugiaro, offering a European styling influence
Value Proposition:
Offered a balance of features, economy, and a stylish exterior for its price point
📋 Manual Details
Coverage Areas
Covered Models:
All Daewoo Lanos T100 models
Covered Engines:
All engine variants (e.g., 1.3L, 1.5L, 1.6L)
Covered Transmissions:
All transmission types (Manual and Automatic)
Covered Trims:
All trim levels
Page Count
Estimated Pages:
Varies by specific edition, but typically 1000+ pages for comprehensive workshop manuals
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, manual transmission, automatic transmission, drivetrain components (axles, driveshafts)
Chassis:
Suspension system (front and rear), steering system, braking system (hydraulic, ABS), wheels and tires
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, wiring diagrams, body electrical components, infotainment system wiring
Body:
Body construction, exterior panels, interior trim, doors, windows, locks, climate control system (HVAC), safety systems (airbags, seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks/changes), lubrication, inspection procedures
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) explanation and clearing, electrical system diagnostics
Repair:
Component removal and installation (engine, transmission, suspension parts, brakes, steering components, electrical modules), assembly and disassembly procedures, torque specifications
Technical Data:
Specifications for all major systems, clearances, tolerances, electrical resistance values, pressures
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics)
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and text
Binding Type
Binding Type:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
E13S (1.3L), E15S (1.5L), E16SF (1.6L DOHC)
Performance
1.3L Horsepower Range:
Approximately 70-75 HP
1.5L Horsepower Range:
Approximately 85-95 HP
1.6L DOHc Horsepower:
Approximately 106 HP
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Engine Layout
Configuration:
Inline 4-cylinder, front-wheel drive
Engine Construction
Block Material:
Cast Iron
Head Material:
Aluminum
Ignition System
Type:
Distributorless Ignition System (DIS) on DOHC models, distributor ignition on SOHC models
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulically operated, single dry plate clutch
Fluid Type
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or specified alternative)
Automatic Transmission Fluid:
Dexron III (or equivalent specification)
📐 Dimensions
Exterior
Length Mm:
Approx. 4000-4160 mm (depending on body style)
Width Mm:
Approx. 1680-1710 mm
Height Mm:
Approx. 1400-1450 mm
Weights
Curb Weight Kg:
Approx. 1050-1150 kg
Gross Vehicle Weight Rating Kg:
Approx. 1500-1600 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing body; Euro NCAP and similar agency ratings would be relevant
Active Features
Braking System:
Front ventilated discs, rear drums (optional rear discs on some models); optional ABS
Steering System:
Power-assisted rack and pinion (optional on some trims)
Passive Features
Airbags:
Driver and front passenger airbags (standard on most models)
Seatbelts:
3-point front seatbelts with pre-tensioners, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player, with AM/FM tuner and speaker system
Dashboard Features:
Basic instrument cluster with speedometer, tachometer (on some models), fuel gauge, temperature gauge, and warning lights
Driver Assistance
Optional Features:
Anti-lock Braking System (ABS), power steering, air conditioning
Connectivity
Connectivity Options:
Limited by era; typically no integrated Bluetooth or USB connectivity from the factory.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500-10,000 miles or 6-12 months, whichever comes first (refer to manual for specific engine/oil type)
Air Filter Replacement:
Every 15,000-30,000 miles or annually
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type)
Timing Belt Replacement:
Every 60,000-90,000 miles (critical for interference engines, check specific engine)
Fluid Specifications
Engine Oil Type:
API SJ/SL, SAE 10W-30 or 10W-40 (check manual for exact viscosity and API rating)
Coolant Type:
Ethylene Glycol-based antifreeze, mixed 50/50 with distilled water
Brake Fluid Type:
DOT 3 (or DOT 4 if specified)
Known Issues
Engine Performance:
Occasional issues with ignition coils, fuel injectors, and idle air control valves. Some minor oil leaks can develop over time.
Suspension Components:
Worn ball joints, tie rod ends, and bushings are common wear items.
Electrical System:
Corrosion in connectors, failing window regulators, and issues with the central locking system have been reported.
Exhaust System:
Rust and corrosion can affect exhaust pipes and mufflers, especially in humid climates.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korean automotive manufacturer Daewoo Motor Company
Model Evolution
Generation:
First generation (T100)
Production Period:
1997-2003 (in its original Daewoo branding)
Production
Manufacturing Locations:
South Korea (main), also assembled in other countries under license or during GM takeover
Ownership Changes:
Daewoo Motor Company was acquired by General Motors in 2002/2003, leading to some models being rebadged or replaced by GM products.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Daewoo Lanos was noted for its styling and affordability upon release, often praised for its European design flair.
Ratings
Consumer Reports Historical:
Historical consumer reports data may vary; generally considered a budget-friendly option with average reliability for its class and time.
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