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Daewoo Sens 1997 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Sens Year: 1997 Product Name: Daewoo Sens 1997 Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Market Segment: Subcompact/Compact Car Competitive Analysis Competitors 1997: Hyundai Excel, Kia Sephia, Ford Festiva, Chevrolet Cavalier, Toyota Corolla (lower trims) Key Features Value Proposition: Affordable transportation with decent features for its class. Target Audience: Budget-conscious buyers, first-time car owners, commuters. 📋 Manual Details Coverage Areas All Models: True All Engines: True All Trims: True All Transmission Types: True Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download Page Count Estimated Pages: High - Typically between 800-1500 pages for a comprehensive workshop manual covering all systems. 📖 Manual Coverage Systems Covered Engine Mechanical: Full Engine Overhaul, Timing Belts/Chains, Pistons, Rings, Valves, Bearings, Crankshaft, Cylinder Head, Block Engine Fuel System: Fuel Injection System, Fuel Pump, Injectors, Fuel Pressure Regulator, Fuel Filter Replacement Engine Ignition System: Spark Plugs, Ignition Coils, Distributor (if applicable), Ignition Timing Cooling System: Radiator, Water Pump, Thermostat, Hoses, Coolant Types and Capacities Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Pipes, Emission Control Systems Transmission Manual: Clutch System, Gearbox Overhaul, Shifter Mechanism, Fluid Specifications Transmission Automatic: Torque Converter, Valve Body, Gearsets, Hydraulic Control System, Fluid Specifications, Transmission Control Unit (TCU) Drivetrain: Front Wheel Drive Axles, CV Joints, Differential (if applicable) Suspension: Front Struts/Coilovers, Rear Shock Absorbers, Control Arms, Ball Joints, Bushings, Springs Steering: Power Steering Pump, Rack and Pinion, Steering Column, Tie Rod Ends Brakes: Brake Discs, Calipers, Pads, Brake Lines, Master Cylinder, ABS System (if equipped), Parking Brake Electrical System: Battery, Alternator, Starter Motor, Wiring Diagrams, Fuses, Relays, Lighting System Engine Control Unit ECU: ECU Location, Diagnostic Trouble Codes (DTCs), Sensor Inputs/Outputs Climate Control: HVAC System, Air Conditioning Compressor, Evaporator, Condenser, Heater Core, Controls Body And Frame: Body Panel Repair, Door Mechanisms, Hood, Trunk, Chassis Alignment Interior Components: Dashboard Removal, Seat Mechanisms, Trim Panels Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Tire Rotations Troubleshooting: Diagnostic Charts, Symptom-Based Troubleshooting Guides Repair Procedures: Step-by-step guides for component replacement and repair across all major systems Disassembly Reassembly: Detailed instructions for taking apart and putting back together vehicle components Diagnostics: Fault finding and identification for electrical, mechanical, and fuel systems Torque Specifications: Precise torque values for critical fasteners Special Tools: Identification and usage of specialized tools required for certain procedures Body Repair Procedures: Basic body panel alignment, replacement of bumpers, fenders, doors, and glass. Frame straightening data might be limited. Safety Systems Repair: Seatbelt repair/replacement, airbag system diagnostic information (though specific component replacement might be limited to authorized personnel). Technical Depth Depth: Comprehensive (from basic maintenance to major component overhaul and advanced diagnostics) 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely (standard for professional PDF manuals) Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G15MF (Likely, based on Daewoo Tico/Nexia engines) Engine Type: Inline 4-Cylinder, SOHC Displacement: 1.5 Liters (1498 cc) Performance Horsepower Net: Approx. 75-85 HP @ 5600-5800 RPM (est.) Torque Net: Approx. 80-88 lb-ft @ 3200-3600 RPM (est.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management Ignition System: Distributorless Ignition System (DIS) or Distributor-based (depending on specific market/variant) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 3-Speed Automatic (likely available on some trims/markets) Features Clutch Type: Dry Single Plate 📐 Dimensions Exterior Body Style: 4-Door Sedan Length: Approx. 4050 mm (est.) Width: Approx. 1670 mm (est.) Height: Approx. 1400 mm (est.) Wheelbase: Approx. 2470 mm (est.) Weights Curb Weight: Approx. 980 - 1050 kg (est.) 🛡️ Safety Features Ratings Crash Test Results: Limited public data available for this specific model/year; expected to be basic for the era. Active Features ABS: Optional on higher trims or specific markets Traction Control: Unlikely to be standard or available Passive Features Airbags: Driver airbag likely standard; passenger airbag optional or market dependent. Seatbelts: 3-point front seatbelts, likely 2-point or 3-point rear 💡 Technology Features Infotainment Audio System: Factory AM/FM Radio with Cassette Player, possibly optional CD Player. Basic speaker setup. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Connectivity Features: Limited to basic power accessories and optional power mirrors. No integrated Bluetooth or USB ports. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Oil Filter Replacement: With every oil change. Air Filter Replacement: Every 15,000 - 20,000 miles (24,000 - 32,000 km). Spark Plug Replacement: Every 30,000 - 40,000 miles (48,000 - 64,000 km). Timing Belt Replacement: Critical: Every 60,000 - 80,000 miles (96,000 - 128,000 km) or 5 years. Failure can cause severe engine damage. Fluid Specifications Engine Oil Type: API SG/SH or higher, SAE 10W-30...
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Daewoo Sens 1997 Workshop Repair Service ManualDaewoo Sens 1997 Workshop Repair Service ManualDaewoo Sens 1997 Workshop Repair Service ManualDaewoo Sens 1997 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Sens
Year:
1997
Product Name:
Daewoo Sens 1997 Workshop Repair Service Manual PDF Download
👋 Introduction
Market Position
Market Segment:
Subcompact/Compact Car
Competitive Analysis
Competitors 1997:
Hyundai Excel, Kia Sephia, Ford Festiva, Chevrolet Cavalier, Toyota Corolla (lower trims)
Key Features
Value Proposition:
Affordable transportation with decent features for its class.
Target Audience:
Budget-conscious buyers, first-time car owners, commuters.
📋 Manual Details
Coverage Areas
All Models:
True
All Engines:
True
All Trims:
True
All Transmission Types:
True
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
Page Count
Estimated Pages:
High - Typically between 800-1500 pages for a comprehensive workshop manual covering all systems.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full Engine Overhaul, Timing Belts/Chains, Pistons, Rings, Valves, Bearings, Crankshaft, Cylinder Head, Block
Engine Fuel System:
Fuel Injection System, Fuel Pump, Injectors, Fuel Pressure Regulator, Fuel Filter Replacement
Engine Ignition System:
Spark Plugs, Ignition Coils, Distributor (if applicable), Ignition Timing
Cooling System:
Radiator, Water Pump, Thermostat, Hoses, Coolant Types and Capacities
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler, Pipes, Emission Control Systems
Transmission Manual:
Clutch System, Gearbox Overhaul, Shifter Mechanism, Fluid Specifications
Transmission Automatic:
Torque Converter, Valve Body, Gearsets, Hydraulic Control System, Fluid Specifications, Transmission Control Unit (TCU)
Drivetrain:
Front Wheel Drive Axles, CV Joints, Differential (if applicable)
Suspension:
Front Struts/Coilovers, Rear Shock Absorbers, Control Arms, Ball Joints, Bushings, Springs
Steering:
Power Steering Pump, Rack and Pinion, Steering Column, Tie Rod Ends
Brakes:
Brake Discs, Calipers, Pads, Brake Lines, Master Cylinder, ABS System (if equipped), Parking Brake
Electrical System:
Battery, Alternator, Starter Motor, Wiring Diagrams, Fuses, Relays, Lighting System
Engine Control Unit ECU:
ECU Location, Diagnostic Trouble Codes (DTCs), Sensor Inputs/Outputs
Climate Control:
HVAC System, Air Conditioning Compressor, Evaporator, Condenser, Heater Core, Controls
Body And Frame:
Body Panel Repair, Door Mechanisms, Hood, Trunk, Chassis Alignment
Interior Components:
Dashboard Removal, Seat Mechanisms, Trim Panels
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Tire Rotations
Troubleshooting:
Diagnostic Charts, Symptom-Based Troubleshooting Guides
Repair Procedures:
Step-by-step guides for component replacement and repair across all major systems
Disassembly Reassembly:
Detailed instructions for taking apart and putting back together vehicle components
Diagnostics:
Fault finding and identification for electrical, mechanical, and fuel systems
Torque Specifications:
Precise torque values for critical fasteners
Special Tools:
Identification and usage of specialized tools required for certain procedures
Body Repair Procedures:
Basic body panel alignment, replacement of bumpers, fenders, doors, and glass. Frame straightening data might be limited.
Safety Systems Repair:
Seatbelt repair/replacement, airbag system diagnostic information (though specific component replacement might be limited to authorized personnel).
Technical Depth
Depth:
Comprehensive (from basic maintenance to major component overhaul and advanced diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely (standard for professional PDF manuals)
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G15MF (Likely, based on Daewoo Tico/Nexia engines)
Engine Type:
Inline 4-Cylinder, SOHC
Displacement:
1.5 Liters (1498 cc)
Performance
Horsepower Net:
Approx. 75-85 HP @ 5600-5800 RPM (est.)
Torque Net:
Approx. 80-88 lb-ft @ 3200-3600 RPM (est.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based (depending on specific market/variant)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
3-Speed Automatic (likely available on some trims/markets)
Features
Clutch Type:
Dry Single Plate
📐 Dimensions
Exterior
Body Style:
4-Door Sedan
Length:
Approx. 4050 mm (est.)
Width:
Approx. 1670 mm (est.)
Height:
Approx. 1400 mm (est.)
Wheelbase:
Approx. 2470 mm (est.)
Weights
Curb Weight:
Approx. 980 - 1050 kg (est.)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited public data available for this specific model/year; expected to be basic for the era.
Active Features
ABS:
Optional on higher trims or specific markets
Traction Control:
Unlikely to be standard or available
Passive Features
Airbags:
Driver airbag likely standard; passenger airbag optional or market dependent.
Seatbelts:
3-point front seatbelts, likely 2-point or 3-point rear
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Radio with Cassette Player, possibly optional CD Player. Basic speaker setup.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Connectivity Features:
Limited to basic power accessories and optional power mirrors. No integrated Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km).
Spark Plug Replacement:
Every 30,000 - 40,000 miles (48,000 - 64,000 km).
Timing Belt Replacement:
Critical: Every 60,000 - 80,000 miles (96,000 - 128,000 km) or 5 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate).
Engine Oil Capacity:
Approx. 3.5 - 4.0 Liters (with filter change) - Exact capacity requires manual confirmation.
Coolant Type:
Ethylene Glycol based, typically a green long-life coolant. Check manual for specific OEM recommendation.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil.
Transmission Fluid Automatic:
Dexron III/Mercon compatible ATF (Automatic Transmission Fluid). Capacity approx. 5-7 Liters for full change.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II/III compatible.
Known Issues
Engine Reliability:
Timing belt tensioner failure, minor oil leaks, potential for carbon buildup if not maintained.
Transmission Reliability:
Automatic transmission shift quality can degrade over time; clutch wear in manual transmissions is typical for mileage.
Electrical Issues:
Corrosion on grounds, minor sensor failures (e.g., coolant temp sensor), issues with power window regulators.
Suspension Components:
Wear in bushings, ball joints, and strut mounts due to age and road conditions.
Rust And Corrosion:
Body rust, especially in areas with harsh winters, can be a concern.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea
Model Evolution
Daewoo Lineup Context:
Part of Daewoo's expansion in the 1990s, aiming to compete in the global compact car market. Often based on licensed platforms or developed in collaboration.
Platform Relation:
Likely related to or based on GM platforms, possibly a rebadged Opel/Vauxhall model or an in-house development using GM technology.
Production
Production Period Model:
The Daewoo Sens was produced from approximately 1995 to 1998, as a predecessor or sibling to models like the Nubira. The 1997 model year falls within this core production window.
Manufacturing Location:
Primarily South Korea, with potential assembly in other markets.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
Daewoo vehicles of this era generally did not receive significant industry awards in major automotive publications, focusing instead on affordability and basic functionality.
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