🏷️ Basic Information Identification Make: DAF Model: CF Model Variants: 65 CF, 75 CF, 85 CF Generation: First Generation CF (1998-2001) Codes Chassis Codes: XA45, XF45, CF65, CF75, CF85 👋 Introduction Market Position Market Segment: Heavy-duty commercial trucks, designed for regional and long-haul distribution, construction, and specialized transport. Target User: Fleet maintenance departments, independent repair shops, owner-operators, and technically inclined individuals seeking to service their DAF CF vehicles. Competitive Analysis Key Competitors: Volvo FM, Scania P-Series, Mercedes-Benz Atego/Actros, MAN TGL/TGM. Key Features Manual Advantage: Provides DAF-specific technical data and procedures equivalent to what is used by authorized service centers, enabling accurate and efficient repairs. Convenience: Digital format allows for instant access, on-site troubleshooting via mobile devices, and avoidance of physical manual damage. Value Proposition Cost Savings: Empowers users to perform maintenance and repairs themselves, reducing reliance on costly dealership labor and downtime. 📋 Manual Details Coverage Areas Geographic Coverage: Global (based on DAF's market presence) Region Specific Notes: While the manual covers general DAF CF models, specific regional variations in emissions, lighting, or certain components might exist and may require supplemental local documentation. Page Count Estimated Page Count: Undisclosed (typical for comprehensive workshop manuals, often exceeding 1000 pages across multiple volumes or sections) Manual Type Type: Service and Repair Manual Purpose: Comprehensive guide for maintenance, diagnostics, repair, and troubleshooting. Language Language: English Format File Format: PDF Download Delivery: Instant Download Requirements: Adobe PDF Reader, WinZip (or equivalent for unzipping) Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, lubrication, cooling, exhaust, engine management (ECU), turbocharging. Transmission: Manual and Automated Manual Transmissions (e.g., AS Tronic), driveline, clutch, propeller shafts, axles. Chassis: Suspension (front and rear), steering system, braking system (including ABS, EBS), wheels, tires. Electrical: 12V and 24V electrical systems, battery, alternator, starter motor, lighting (headlights, taillights, interior), wiring harnesses, fuses, relays, diagnostic connectors (OBD-II). Bodywork: Cab construction, doors, windows, mirrors, locks, interior trim, body panels, chassis frame, fifth wheel assembly. Auxiliary Systems: Air conditioning, heating, ventilation, air dryer, air compressor, auxiliary heating systems. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, inspections. Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems, electrical testing methods. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Overhaul: Detailed procedures for major component overhauls, including engines and transmissions. Calibration: Procedures for calibrating sensors and control modules where applicable. Technical Depth Depth: Comprehensive workshop level coverage, from basic checks to complete engine/transmission rebuilds and advanced electrical diagnostics. Level Of Detail: Detailed exploded views, diagrams, torque specifications, special tool requirements, and step-by-step instructions. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Printability: Full Printable Zoom Capability: YES (allows for detailed examination of diagrams and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Families: DAF GR (6-cylinder inline), DAF PR (6-cylinder inline), DAF XE (8-cylinder V engine - primarily for 85 CF) Engine Displacement Range: Approximately 6.2L (GR), 9.2L (PR), 12.6L (XE) Engine Technologies: Turbocharged, Intercooled, Direct Injection (common rail for later models within this period). Performance Horsepower Range: Varies significantly by model and engine: CF65 (e.g., ~180-250 HP), CF75 (e.g., ~250-340 HP), CF85 (e.g., ~340-460 HP). Torque Range: Corresponds to horsepower figures, typically in the range of 700 Nm to over 2000 Nm. Fuel System Fuel Delivery: Typically high-pressure injection systems; specific type depends on engine variant and exact year (e.g., rotary pump, common rail). Emission Standards: EURO II/III for the period, with specific engine variants meeting these standards. 🔧 Transmission Standard Type: Manual transmission is common across the range, often with synchromesh. Optional Type: Automated Manual Transmission (AMT), such as the DAF AS Tronic, became increasingly prevalent, especially in the higher-spec models like the CF85. Features Gear Count: Manual transmissions typically feature 8, 12, or 16 forward gears. AMT systems would have similar gear counts. Clutch Type: Single dry plate clutch, hydraulically actuated. 📐 Dimensions Exterior Cab Configurations: Day cab, Sleeper cab (various sizes for long-haul variants like CF85). Chassis Types: Rigid, Tractor Unit (GCW varies significantly by model and application). Weights Gvwr: Gross Vehicle Weight Rating varies widely, from ~18,000 kg for lighter CFs to over 40,000 kg for heavy-duty tractor units. Gcw: Gross Combination Weight Rating for tractor units can exceed 60,000 kg depending on regulations and configuration. 🛡️ Safety Features Ratings Crash Testing: While specific crash ratings like Euro NCAP were less common for heavy trucks in this era compared to passenger cars, DAF vehicles were built to stringent ECE regulations for vehicle safety. Active Features Braking: Full air brake system, typically with drum or disc brakes front and rear. ABS (Anti-lock Braking System) and potentially EBS (Electronic Braking System) were available or...
Heavy-duty commercial trucks, designed for regional and long-haul distribution, construction, and specialized transport.
Target User:
Fleet maintenance departments, independent repair shops, owner-operators, and technically inclined individuals seeking to service their DAF CF vehicles.
Competitive Analysis
Key Competitors:
Volvo FM, Scania P-Series, Mercedes-Benz Atego/Actros, MAN TGL/TGM.
Key Features
Manual Advantage:
Provides DAF-specific technical data and procedures equivalent to what is used by authorized service centers, enabling accurate and efficient repairs.
Convenience:
Digital format allows for instant access, on-site troubleshooting via mobile devices, and avoidance of physical manual damage.
Value Proposition
Cost Savings:
Empowers users to perform maintenance and repairs themselves, reducing reliance on costly dealership labor and downtime.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (based on DAF's market presence)
Region Specific Notes:
While the manual covers general DAF CF models, specific regional variations in emissions, lighting, or certain components might exist and may require supplemental local documentation.
Page Count
Estimated Page Count:
Undisclosed (typical for comprehensive workshop manuals, often exceeding 1000 pages across multiple volumes or sections)
Manual Type
Type:
Service and Repair Manual
Purpose:
Comprehensive guide for maintenance, diagnostics, repair, and troubleshooting.
Language
Language:
English
Format
File Format:
PDF Download
Delivery:
Instant Download
Requirements:
Adobe PDF Reader, WinZip (or equivalent for unzipping)
Air conditioning, heating, ventilation, air dryer, air compressor, auxiliary heating systems.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, inspections.
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems, electrical testing methods.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Overhaul:
Detailed procedures for major component overhauls, including engines and transmissions.
Calibration:
Procedures for calibrating sensors and control modules where applicable.
Technical Depth
Depth:
Comprehensive workshop level coverage, from basic checks to complete engine/transmission rebuilds and advanced electrical diagnostics.
Level Of Detail:
Detailed exploded views, diagrams, torque specifications, special tool requirements, and step-by-step instructions.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Printability:
Full Printable
Zoom Capability:
YES (allows for detailed examination of diagrams and text)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Families:
DAF GR (6-cylinder inline), DAF PR (6-cylinder inline), DAF XE (8-cylinder V engine - primarily for 85 CF)
Engine Displacement Range:
Approximately 6.2L (GR), 9.2L (PR), 12.6L (XE)
Engine Technologies:
Turbocharged, Intercooled, Direct Injection (common rail for later models within this period).
Performance
Horsepower Range:
Varies significantly by model and engine: CF65 (e.g., ~180-250 HP), CF75 (e.g., ~250-340 HP), CF85 (e.g., ~340-460 HP).
Torque Range:
Corresponds to horsepower figures, typically in the range of 700 Nm to over 2000 Nm.
Fuel System
Fuel Delivery:
Typically high-pressure injection systems; specific type depends on engine variant and exact year (e.g., rotary pump, common rail).
Emission Standards:
EURO II/III for the period, with specific engine variants meeting these standards.
🔧 Transmission
Standard
Type:
Manual transmission is common across the range, often with synchromesh.
Optional
Type:
Automated Manual Transmission (AMT), such as the DAF AS Tronic, became increasingly prevalent, especially in the higher-spec models like the CF85.
Features
Gear Count:
Manual transmissions typically feature 8, 12, or 16 forward gears. AMT systems would have similar gear counts.
Clutch Type:
Single dry plate clutch, hydraulically actuated.
📐 Dimensions
Exterior
Cab Configurations:
Day cab, Sleeper cab (various sizes for long-haul variants like CF85).
Chassis Types:
Rigid, Tractor Unit (GCW varies significantly by model and application).
Weights
Gvwr:
Gross Vehicle Weight Rating varies widely, from ~18,000 kg for lighter CFs to over 40,000 kg for heavy-duty tractor units.
Gcw:
Gross Combination Weight Rating for tractor units can exceed 60,000 kg depending on regulations and configuration.
🛡️ Safety Features
Ratings
Crash Testing:
While specific crash ratings like Euro NCAP were less common for heavy trucks in this era compared to passenger cars, DAF vehicles were built to stringent ECE regulations for vehicle safety.
Active Features
Braking:
Full air brake system, typically with drum or disc brakes front and rear. ABS (Anti-lock Braking System) and potentially EBS (Electronic Braking System) were available or standard on higher-end models.
Stability Control:
ESP (Electronic Stability Program) or similar stability control systems were becoming available on higher specification models.
Passive Features
Cab Construction:
Reinforced cab structures designed to withstand frontal and side impacts, and rollovers.
Restraints:
Seat belts for driver and passenger. Airbags were not standard on most trucks of this era but could be an option on premium variants.
💡 Technology Features
Infotainment
Features:
Basic radio systems (AM/FM, cassette player, CD player), analog tachograph, and driver information displays showing essential vehicle data. Advanced infotainment was limited in this period.
Driver Assistance
Features:
Availability of cruise control, potentially basic trip computers. Advanced driver assistance systems (ADAS) like lane departure warning or adaptive cruise control were generally not present.
Connectivity
Features:
OBD-II diagnostic port for engine and system diagnostics. No modern connectivity features like Bluetooth or GPS navigation were standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically between 40,000 km and 80,000 km, or annually, depending on operating conditions and engine oil specifications. Consult specific engine data within the manual.
Filter Replacement:
Fuel filters, oil filters, and air filters are generally replaced at each scheduled service interval, or more frequently if operating in dusty environments.
Grease Points:
Regular lubrication of chassis components, suspension joints, and fifth wheel assembly is critical, typically every 20,000-40,000 km or as per manual recommendations.
Fluid Specifications
Engine Oil:
API CG-4, CH-4, or CI-4 specifications are common for this era. Viscosity grades like 10W-40 or 15W-40. Specific DAF recommendations are crucial and found in the manual.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors. Typically a 50/50 mix with deionized water. DAF specific coolant types should be verified.
Transmission Fluid:
Manual: GL-4 or GL-5 gear oil, specific viscosity (e.g., 75W-90, 80W-90). AMT: Specific ATF or transmission fluids recommended by DAF for the AS Tronic system.
Brake Fluid:
DOT 4 hydraulic fluid for clutch actuation. Air brake systems utilize specialized air brake fluids or dry air.
Known Issues
Common Failures:
Potential issues can include wear on suspension components, issues with the air brake system (e.g., air dryer failure), turbocharger wear, and electrical gremlins related to wiring harnesses or ECUs due to age and mileage. EGR valve issues may also arise.
Engine Specific:
Depending on engine variant, issues like injector seal leaks or oil consumption might be observed on higher mileage units.
Transmission Specific:
AS Tronic systems can sometimes develop issues with their control units or actuators. Manual transmissions are generally robust but require proper clutch maintenance.
📚 Vehicle History
Brand Heritage
Founding:
Van Doorne's Automobiel Fabriek (DAF) was founded in the Netherlands in 1928.
Pioneering Features:
Known for pioneering the concept of the 'standard chassis' and the semi-trailer truck. Also known for its innovative Variomatic transmission (though not typically used in heavy trucks).
Model Evolution
Cf Series Introduction:
The CF series was introduced in 1998 as a replacement for the DAF 45, 55, and 75 series, offering a modern cabin and powertrain updates. It bridged the gap between the lighter LF series and the heavier XF series.
Facelifts Updates:
The 1998-2000 models represent the initial launch of the CF range, subsequent updates would have refined engines, transmissions, and technology in later years.
Production
Manufacturing Locations:
Primarily manufactured at DAF Trucks NV's facilities in Eindhoven, Netherlands, and other PACCAR-owned plants globally.
Ownership:
DAF Trucks NV has been a subsidiary of PACCAR Inc. (USA) since 1996.
🏆 Awards & Recognition
Recognitions
Industry Awards:
DAF Trucks consistently receives industry recognition for reliability, fuel efficiency, and driver comfort. Specific awards for the CF range during its initial launch period would relate to its advancements over its predecessors.
Ratings
Reliability:
DAF trucks are generally regarded as reliable workhorses in the European transport sector. Owner feedback and fleet operator reviews are the primary indicators of real-world reliability.
Certifications
Manufacturing Standards:
Produced under stringent quality management systems like ISO 9001.
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