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Daihatsu Atrai 1993-1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Atrai Model Generation: Second Generation (S100/S110) Model Years Covered: 1993-1997 Codes Chassis Codes: S120V, S130V, S110C Engine Codes: EF-KL (659cc Turbo), EF-CS (659cc Turbo Intercooled) 👋 Introduction Market Position Market Position: Compact minivan/leisure vehicle primarily for the Japanese domestic market (JDM). Known for its practicality, compact dimensions, and often rear-wheel-drive bias, making it popular for customisation and light commercial use. Competitive Analysis Competitive Analysis: Competed with other JDM microvans and kei-class vehicles such as the Suzuki Every, Honda Acty, and Mitsubishi Minicab. Its turbocharged engines offered a performance edge within its class. Key Features Key Features: Compact size, flexible interior packaging, turbocharged engine options, rear-wheel-drive or optional four-wheel-drive, durable construction, utility-focused design. Manual Value Proposition Manual Value Proposition: Provides essential, detailed information for owners and mechanics to maintain and repair the Daihatsu Atrai, saving on labor costs and ensuring proper vehicle upkeep for longevity. 📋 Manual Details Coverage Areas Coverage Areas: All systems, maintenance, repair, troubleshooting, electrical, fuel, power unit, lower unit, bracket unit, rigging, general information, specifications, technical features, index, appendix. Page Count Page Count: Unknown (Electronic, zoomable) Manual Type Manual Type: Service Repair Factory Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine (EF-KL, EF-CS), Fuel System (carbureted/injection depending on variant), Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, Driveline, Suspension (Front & Rear), Steering System, Braking System (Front Discs, Rear Drums), Electrical System (12V), Body & Chassis, HVAC System (Air Conditioning). Procedures Included Procedures Included: Routine Maintenance, Scheduled Service, Component Removal & Installation, Engine Rebuilding, Transmission Overhaul, Brake System Service, Suspension Adjustments, Steering Alignment, Electrical Diagnosis, Troubleshooting Faults, Wiring Diagrams, Component Testing, Body Panel Repair, Air Conditioning Servicing. Technical Depth Technical Depth: Comprehensive. Covers detailed diagnostic procedures, repair specifications, torque values, and exploded diagrams for major components. Suitable for DIY mechanics and professional technicians. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (inherent to PDF format) Zoom Capability: Yes (electronic version advantage) Print Quality Print Quality: Dependent on user's printer Binding Type Binding Type: N/A (Electronic PDF) Paper Type Paper Type: N/A (Electronic PDF) Compatibility Compatibility: All Versions of Windows & Mac Requirements Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Displacement: 659cc Engine Configuration: Inline 3-Cylinder Engine Type 1: EF-KL (Naturally Aspirated - less common in this range, possibly for base models or export variants, though Turbo was more prevalent) Engine Type 2: EF-CL (Turbocharged - 6 valves per cylinder) Engine Type 3: EF-CS (Turbocharged with Intercooler - 6 valves per cylinder) Performance Horsepower Ef Cl: Approx. 50-55 PS (37-40 kW) @ 7000 rpm Torque Ef Cl: Approx. 58-63 Nm (43-46 lb-ft) @ 4000 rpm Horsepower Ef Cs: Approx. 58-64 PS (43-47 kW) @ 7000 rpm Torque Ef Cs: Approx. 75-80 Nm (55-59 lb-ft) @ 4500 rpm Fuel System Fuel System Type: Fuel Injection (Electronic, MPI) for EF-CS, Carburetor for EF-CL (likely) Fuel Type: Unleaded Gasoline Engine Management Ignition System: Electronic Ignition (Distributor-based or Distributorless depending on specific sub-model/year) Engine Control: ECU (Electronic Control Unit) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Optional Optional Transmission Type: 3-Speed Automatic Features Drivetrain Options: Rear-Wheel Drive (RWD), Optional Four-Wheel Drive (4WD) Transmission Fluid Type: Refer to manual for specific fluid types (e.g., ATF Dexron II for auto, GL-4 for manual) 📐 Dimensions Exterior Length: Approx. 3,295 mm (JDM Kei car regulations) Width: Approx. 1,395 mm (JDM Kei car regulations) Height: Approx. 1,840 - 1,875 mm (depending on variant) Wheelbase: Approx. 2,375 mm Weights Curb Weight: Approx. 800 - 950 kg (depending on drivetrain and equipment) Cargo Cargo Volume: Highly flexible, with folding rear seats enabling significant cargo space for its size. 🛡️ Safety Features Ratings Safety Ratings: No official major crash test ratings typically available for vehicles of this era from JDM-specific models in international databases. Active Features Active Features: Anti-lock Braking System (ABS) - Optional on higher trims Passive Features Passive Features: Seat belts (front, rear), potentially reinforced body structure. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM Radio with Cassette Player. Optional CD player on later models. Speakers: Typically 2 or 4 speakers. Driver Assistance Driver Assistance Features: Limited by era. ABS was an optional safety feature. Connectivity Connectivity Features: N/A (No Bluetooth, USB, or smartphone integration typical for this period). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 10,000 km or 6-12 months, depending on usage and oil type (refer to manual for specific recommendations). Air Filter Replacement: Every 20,000 - 30,000 km or as needed based on driving conditions. Spark Plug Replacement: Every 30,000 - 40,000 km (standard plugs) or longer for iridium/platinum plugs. Timing Belt Replacement: Every 80,000 - 100,000 km or 5-7 years (crucial for this engine as it uses a belt). Fluid Specifications Engine Oil Specification:...
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Daihatsu Atrai 1993-1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Atrai
Model Generation:
Second Generation (S100/S110)
Model Years Covered:
1993-1997
Codes
Chassis Codes:
S120V, S130V, S110C
Engine Codes:
EF-KL (659cc Turbo), EF-CS (659cc Turbo Intercooled)
👋 Introduction
Market Position
Market Position:
Compact minivan/leisure vehicle primarily for the Japanese domestic market (JDM). Known for its practicality, compact dimensions, and often rear-wheel-drive bias, making it popular for customisation and light commercial use.
Competitive Analysis
Competitive Analysis:
Competed with other JDM microvans and kei-class vehicles such as the Suzuki Every, Honda Acty, and Mitsubishi Minicab. Its turbocharged engines offered a performance edge within its class.
Key Features
Key Features:
Compact size, flexible interior packaging, turbocharged engine options, rear-wheel-drive or optional four-wheel-drive, durable construction, utility-focused design.
Manual Value Proposition
Manual Value Proposition:
Provides essential, detailed information for owners and mechanics to maintain and repair the Daihatsu Atrai, saving on labor costs and ensuring proper vehicle upkeep for longevity.
📋 Manual Details
Coverage Areas
Coverage Areas:
All systems, maintenance, repair, troubleshooting, electrical, fuel, power unit, lower unit, bracket unit, rigging, general information, specifications, technical features, index, appendix.
Page Count
Page Count:
Unknown (Electronic, zoomable)
Manual Type
Manual Type:
Service Repair Factory Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (EF-KL, EF-CS), Fuel System (carbureted/injection depending on variant), Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, Driveline, Suspension (Front & Rear), Steering System, Braking System (Front Discs, Rear Drums), Electrical System (12V), Body & Chassis, HVAC System (Air Conditioning).
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Service, Component Removal & Installation, Engine Rebuilding, Transmission Overhaul, Brake System Service, Suspension Adjustments, Steering Alignment, Electrical Diagnosis, Troubleshooting Faults, Wiring Diagrams, Component Testing, Body Panel Repair, Air Conditioning Servicing.
Technical Depth
Technical Depth:
Comprehensive. Covers detailed diagnostic procedures, repair specifications, torque values, and exploded diagrams for major components. Suitable for DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (inherent to PDF format)
Zoom Capability:
Yes (electronic version advantage)
Print Quality
Print Quality:
Dependent on user's printer
Binding Type
Binding Type:
N/A (Electronic PDF)
Paper Type
Paper Type:
N/A (Electronic PDF)
Compatibility
Compatibility:
All Versions of Windows & Mac
Requirements
Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
659cc
Engine Configuration:
Inline 3-Cylinder
Engine Type 1:
EF-KL (Naturally Aspirated - less common in this range, possibly for base models or export variants, though Turbo was more prevalent)
Engine Type 2:
EF-CL (Turbocharged - 6 valves per cylinder)
Engine Type 3:
EF-CS (Turbocharged with Intercooler - 6 valves per cylinder)
Performance
Horsepower Ef Cl:
Approx. 50-55 PS (37-40 kW) @ 7000 rpm
Torque Ef Cl:
Approx. 58-63 Nm (43-46 lb-ft) @ 4000 rpm
Horsepower Ef Cs:
Approx. 58-64 PS (43-47 kW) @ 7000 rpm
Torque Ef Cs:
Approx. 75-80 Nm (55-59 lb-ft) @ 4500 rpm
Fuel System
Fuel System Type:
Fuel Injection (Electronic, MPI) for EF-CS, Carburetor for EF-CL (likely)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic Ignition (Distributor-based or Distributorless depending on specific sub-model/year)
Engine Control:
ECU (Electronic Control Unit)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
3-Speed Automatic
Features
Drivetrain Options:
Rear-Wheel Drive (RWD), Optional Four-Wheel Drive (4WD)
Transmission Fluid Type:
Refer to manual for specific fluid types (e.g., ATF Dexron II for auto, GL-4 for manual)
📐 Dimensions
Exterior
Length:
Approx. 3,295 mm (JDM Kei car regulations)
Width:
Approx. 1,395 mm (JDM Kei car regulations)
Height:
Approx. 1,840 - 1,875 mm (depending on variant)
Wheelbase:
Approx. 2,375 mm
Weights
Curb Weight:
Approx. 800 - 950 kg (depending on drivetrain and equipment)
Cargo
Cargo Volume:
Highly flexible, with folding rear seats enabling significant cargo space for its size.
🛡️ Safety Features
Ratings
Safety Ratings:
No official major crash test ratings typically available for vehicles of this era from JDM-specific models in international databases.
Active Features
Active Features:
Anti-lock Braking System (ABS) - Optional on higher trims
Passive Features
Passive Features:
Seat belts (front, rear), potentially reinforced body structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM Radio with Cassette Player. Optional CD player on later models.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Driver Assistance Features:
Limited by era. ABS was an optional safety feature.
Connectivity
Connectivity Features:
N/A (No Bluetooth, USB, or smartphone integration typical for this period).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or 6-12 months, depending on usage and oil type (refer to manual for specific recommendations).
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 - 40,000 km (standard plugs) or longer for iridium/platinum plugs.
Timing Belt Replacement:
Every 80,000 - 100,000 km or 5-7 years (crucial for this engine as it uses a belt).
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for exact viscosity).
Coolant Specification:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Known Issues:
Turbocharger seal wear (on EF-CS/EF-CL), potential for head gasket leaks with age and overheating, carburetor issues on older variants, transmission synchro wear in manual gearboxes, rust in common areas for vehicles of this age.
Diagnostic Tips
Diagnostic Tips:
Manual provides step-by-step troubleshooting for common electrical and mechanical faults, including voltage checks, resistance readings, and component testing procedures.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history in manufacturing small, efficient vehicles and commercial cars, particularly for the Japanese market.
Model Evolution
Model Evolution:
The Atrai is a passenger variant of the Daihatsu Hijet, a long-running series of minitrucks and microvans. The S100/S110 generation introduced updated styling and improved drivetrains, including turbocharged options.
Production
Production Period:
The second generation Atrai (S100/S110 series) was produced from 1994 to 1999. The manual covers the initial years of this generation.
Market Impact
Market Impact:
The Atrai offered a practical and fuel-efficient option for families and small businesses in Japan, blending passenger car comfort with the utility of a van.
🏆 Awards & Recognition
Recognitions
Recognitions:
As a niche JDM vehicle, specific widely recognized awards are uncommon in international markets. Its success was driven by practicality and affordability in its segment.
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