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Daihatsu Charade 1987-1993 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)

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This manual provides comprehensive workshop repair and service information for the Charade, covering models from the G100 and G102 series produced between 1987 and 1993. Renowned for its fuel efficiency and compact maneuverability, the Charade was a staple in the supermini segment, offering reliable transportation for urban commuters. This edition details the various Type CB engines, including the CB-23, CB-61, and CB-80 variants, which typically featured SOHC configurations and were available with carbureted or fuel-injected induction systems. The vehicle was commonly equipped with a 5-speed manual transmission, with automatic options also available, and was offered primarily as a 3-door hatchback. The scope of this 989-page English-language workshop repair and service manual is extensive, designed to assist both owners and professional technicians. It covers all major vehicle systems, including engine overhaul and diagnosis, fuel and ignition systems, cooling, lubrication, and emission controls. Detailed instructions are provided for drivetrain, suspension, steering, and brake systems, as well as electrical systems and body repairs. The manual includes routine maintenance procedures, step-by-step repair instructions, diagnostic flowcharts, and troubleshooting guides, ensuring that all aspects of vehicle upkeep and repair are thoroughly addressed. 🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Codes: G100, G102 Series Production Years Covered: 1987-1993 Codes Engine Codes: CB-23, CB-61, CB-80 👋 Introduction Market Position Positioning: A comprehensive, high-quality resource for owners and independent mechanics seeking to maintain and repair the Daihatsu Charade (1987-1993) model range. Competitive Analysis Manual Quality: Presents itself as the 'BEST MANUAL ON THE INTERNET' with guaranteed completeness and accuracy, contrasting with potentially incomplete or corrupt digital manuals. Key Features Completeness Guarantee: Absolutely no missing pages, 100% complete and intact, no corrupt pages or sections. Delivery Method: Instant delivery via download link after payment. Customer Support: Customer satisfaction guaranteed with quick resolution of any issues. 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop repair and service for Daihatsu Charade (1987-1993) Page Count Total Pages: 989 Manual Type Type: Workshop Repair & Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, diagnosis, fuel system, ignition system, cooling system, lubrication system, emission control. Drivetrain Systems: Transmission (manual/automatic - if applicable), clutch, drive shafts, axles. Suspension Steering Brakes: Front and rear suspension, steering system, brake system (disc and drum), anti-lock braking system (if equipped). Electrical Systems: Wiring diagrams, lighting, starting and charging system, ignition system, gauges and instruments, body electricals, ECU diagnosis. Body Chassis Air Conditioning: Body panel repair, interior trim, exterior trim, HVAC system, seat adjustment. Procedures Included Maintenance Procedures: Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups. Repair Procedures: Detailed step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, brake repairs, suspension component replacement. Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic flowcharts for various systems. Installation Replacement: Instructions for replacing components such as disc brake covers, axle bearings, steering knuckles, brake calipers, as evidenced by excerpts. Technical Depth Depth: Comprehensive from basic DIY repairs to professional-level diagnostics and rebuilds, providing access to the same information used by technicians. 📊 Manual Specifications File Format Compatibility: Cross-platform PDF (Windows, Mac OS X, Linux, Android, iOS) Print Quality Printability: Printable for workshop use, with diagrams included. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu Type CB Engine Engine Variants: CB-23, CB-61, CB-80 Performance Displacement Cb23: 1.0L (approx. 993cc) - Common for earlier G100 models Displacement Cb61: 1.3L (approx. 1296cc) - Often found in later G102 models, potentially with fuel injection. Displacement Cb80: 1.3L (approx. 1296cc) - Likely an evolution of the CB61, possibly turbocharged or with advanced fuel injection. Fuel System Induction Type: Carbureted (early models) or Electronic Fuel Injection (EFI) (later/higher trims). Fuel Type: Unleaded Gasoline Technical Details Valve Configuration: SOHC (Single Overhead Camshaft) likely across all CB variants. 🔧 Transmission Standard Transmission Options: Likely a 5-speed manual transmission as standard. Availability of automatic transmissions may vary by market and trim. Optional Automatic Transmission: Possible 3-speed or 4-speed automatic transmission. Features Clutch Type: Dry single-plate diaphragm spring clutch. 📐 Dimensions Exterior Body Styles: Typically offered as a 3-door hatchback, possibly a 5-door hatchback in some markets. Weights Curb Weight: Varies by engine and trim, generally in the range of 750-900 kg (approx. 1650-1980 lbs). 🛡️ Safety Features Ratings Crash Safety Notes: Likely minimal safety ratings by modern standards, as vehicle safety regulations were less stringent during this period. Features would have been basic. Active Features Active Safety: Front disc brakes, rear drum brakes. Possibly optional ABS on later or higher-spec models. Passive Features Passive Safety: Seat belts. Structural integrity would be typical for early 90s compact cars. 💡 Technology Features Infotainment Infotainment Features: Basic radio with AM/FM, cassette player. Manual climate control with fan speed and temperature selection....
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Daihatsu Charade 1987-1993 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)Daihatsu Charade 1987-1993 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)Daihatsu Charade 1987-1993 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)Daihatsu Charade 1987-1993 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)
This manual provides comprehensive workshop repair and service information for the Charade, covering models from the G100 and G102 series produced between 1987 and 1993. Renowned for its fuel efficiency and compact maneuverability, the Charade was a staple in the supermini segment, offering reliable transportation for urban commuters. This edition details the various Type CB engines, including the CB-23, CB-61, and CB-80 variants, which typically featured SOHC configurations and were available with carbureted or fuel-injected induction systems. The vehicle was commonly equipped with a 5-speed manual transmission, with automatic options also available, and was offered primarily as a 3-door hatchback. The scope of this 989-page English-language workshop repair and service manual is extensive, designed to assist both owners and professional technicians. It covers all major vehicle systems, including engine overhaul and diagnosis, fuel and ignition systems, cooling, lubrication, and emission controls. Detailed instructions are provided for drivetrain, suspension, steering, and brake systems, as well as electrical systems and body repairs. The manual includes routine maintenance procedures, step-by-step repair instructions, diagnostic flowcharts, and troubleshooting guides, ensuring that all aspects of vehicle upkeep and repair are thoroughly addressed.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation Codes:
G100, G102 Series
Production Years Covered:
1987-1993
Codes
Engine Codes:
CB-23, CB-61, CB-80
👋 Introduction
Market Position
Positioning:
A comprehensive, high-quality resource for owners and independent mechanics seeking to maintain and repair the Daihatsu Charade (1987-1993) model range.
Competitive Analysis
Manual Quality:
Presents itself as the 'BEST MANUAL ON THE INTERNET' with guaranteed completeness and accuracy, contrasting with potentially incomplete or corrupt digital manuals.
Key Features
Completeness Guarantee:
Absolutely no missing pages, 100% complete and intact, no corrupt pages or sections.
Delivery Method:
Instant delivery via download link after payment.
Customer Support:
Customer satisfaction guaranteed with quick resolution of any issues.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete workshop repair and service for Daihatsu Charade (1987-1993)
Page Count
Total Pages:
989
Manual Type
Type:
Workshop Repair & Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, diagnosis, fuel system, ignition system, cooling system, lubrication system, emission control.
Drivetrain Systems:
Transmission (manual/automatic - if applicable), clutch, drive shafts, axles.
Suspension Steering Brakes:
Front and rear suspension, steering system, brake system (disc and drum), anti-lock braking system (if equipped).
Electrical Systems:
Wiring diagrams, lighting, starting and charging system, ignition system, gauges and instruments, body electricals, ECU diagnosis.
Body Chassis Air Conditioning:
Body panel repair, interior trim, exterior trim, HVAC system, seat adjustment.
Procedures Included
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.
Repair Procedures:
Detailed step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, brake repairs, suspension component replacement.
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, diagnostic flowcharts for various systems.
Installation Replacement:
Instructions for replacing components such as disc brake covers, axle bearings, steering knuckles, brake calipers, as evidenced by excerpts.
Technical Depth
Depth:
Comprehensive from basic DIY repairs to professional-level diagnostics and rebuilds, providing access to the same information used by technicians.
📊 Manual Specifications
File Format
Compatibility:
Cross-platform PDF (Windows, Mac OS X, Linux, Android, iOS)
Print Quality
Printability:
Printable for workshop use, with diagrams included.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu Type CB Engine
Engine Variants:
CB-23, CB-61, CB-80
Performance
Displacement Cb23:
1.0L (approx. 993cc) - Common for earlier G100 models
Displacement Cb61:
1.3L (approx. 1296cc) - Often found in later G102 models, potentially with fuel injection.
Displacement Cb80:
1.3L (approx. 1296cc) - Likely an evolution of the CB61, possibly turbocharged or with advanced fuel injection.
Fuel System
Induction Type:
Carbureted (early models) or Electronic Fuel Injection (EFI) (later/higher trims).
Fuel Type:
Unleaded Gasoline
Technical Details
Valve Configuration:
SOHC (Single Overhead Camshaft) likely across all CB variants.
🔧 Transmission
Standard
Transmission Options:
Likely a 5-speed manual transmission as standard. Availability of automatic transmissions may vary by market and trim.
Optional
Automatic Transmission:
Possible 3-speed or 4-speed automatic transmission.
Features
Clutch Type:
Dry single-plate diaphragm spring clutch.
📐 Dimensions
Exterior
Body Styles:
Typically offered as a 3-door hatchback, possibly a 5-door hatchback in some markets.
Weights
Curb Weight:
Varies by engine and trim, generally in the range of 750-900 kg (approx. 1650-1980 lbs).
🛡️ Safety Features
Ratings
Crash Safety Notes:
Likely minimal safety ratings by modern standards, as vehicle safety regulations were less stringent during this period. Features would have been basic.
Active Features
Active Safety:
Front disc brakes, rear drum brakes. Possibly optional ABS on later or higher-spec models.
Passive Features
Passive Safety:
Seat belts. Structural integrity would be typical for early 90s compact cars.
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio with AM/FM, cassette player. Manual climate control with fan speed and temperature selection.
Driver Assistance
Driver Assistance Features:
Limited to basic systems like power steering (if equipped on certain trims) and potentially ABS on higher-end models.
Connectivity
Connectivity Features:
N/A (No modern connectivity features like Bluetooth or USB ports).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months, depending on driving conditions.
Air Filter Replacement:
Every 15,000 - 25,000 km (9,000 - 15,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 50,000 km (18,000 - 30,000 miles), depending on spark plug type.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 10W-40 recommended for general use (consult manual for specific temperature ranges).
Coolant Type:
Ethylene glycol-based coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent ATF (Automatic Transmission Fluid).
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, clutch wear, exhaust system corrosion, starter motor and alternator reliability.
Engine Reliability:
CB engines are generally robust but can suffer from oil leaks from seals and gaskets, carburetor issues (if applicable), and timing belt wear.
Electrical Gremlins:
As with many vehicles of this era, wiring harness degradation, switch failures, and ground point corrosion can lead to intermittent electrical issues.
Technical Specs Excerpt
Steering Knuckle Torque Lower Ball Joint:
8.0 - 10.5 kg-m (58 - 76 ft-lb)
Disc Brake Caliper Bolt Torque:
3.2 - 4.2 kg-m (23 - 30 ft-lb)
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is renowned for producing small, fuel-efficient, and reliable vehicles, often positioned as economical urban commuters.
Model Evolution
Charade Positioning:
The Charade was Daihatsu's entry into the supermini/subcompact segment, competing with vehicles like the Suzuki Cultus, Honda City, and Toyota Starlet.
Production
Manufacturing Location:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Daihatsu Charade generally recognized for affordability, fuel economy, and compact maneuverability, particularly in urban environments.
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