DAIHATSU CHARADE Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Codes Chassis Codes Covered: L700S, L701S, L710S, L711S, G200S, G203S, G213S, G214S Engine Codes Covered: EF-SE, EF-DE, EJ-DE, EJ-VE, HC-C, HD-C 👋 Introduction Market Position Segment: Subcompact hatchback, City Car Target Audience: Budget-conscious consumers, first-time car buyers, urban commuters Competitive Analysis Key Competitors: Suzuki Swift, Toyota Starlet, Honda Fit/Jazz, Nissan March/Micra, Mazda Demio/2 Key Features Design Philosophy: Compact dimensions, fuel efficiency, affordability, reliability Engine Options General: Small displacement 3-cylinder and 4-cylinder petrol engines 📋 Manual Details Coverage Areas Major Systems: Engine, Transmission, Fuel System, Cooling System, Exhaust System, Electrical System, Chassis, Suspension, Steering, Brakes, Bodywork, HVAC, Interior Components Specific Models Covered: All Daihatsu Charade variants for specified generations (model codes L700, L701, L710, L711, G200, G203, G213, G214). Page Count Estimated Page Count: 1500+ pages (comprehensive workshop manual) Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF), Downloadable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system. Engine Management: Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR), sensors (oxygen, MAP, TPS), ECU troubleshooting. Transmission Manual: Clutch, gearbox overhaul, gear shift mechanism, internal components, lubrication. Transmission Automatic: Automatic transmission unit, valve body, torque converter, hydraulic circuits, electronic control, fluid specifications. Drivetrain: Front-wheel drive (FWD) components, driveshafts, CV joints, differential (integrated with transmission). Suspension: Front suspension (MacPherson strut), rear suspension (Torsion beam/Independent depending on variant), shock absorbers, springs, control arms, wheel alignment specifications. Steering: Power steering system (hydraulic/electric assist), steering column, tie rods, steering rack, wheel alignment. Brakes: Front disc brakes, rear drum brakes (common), ABS system (if equipped), brake hydraulic system, pad/shoe replacement, rotor/drum specifications, bleeding procedures. Electrical System: 12V battery system, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, component testing. Body And Interior: Body panel removal/installation, door mechanisms, interior trim, seating, dashboard components, glass replacement. HVAC System: Air conditioning system, heater core, blower motor, refrigerant types, service procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flush, brake fluid change, tire rotation. Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides for engine performance, electrical faults, braking issues. Major Repairs: Engine rebuilds, transmission overhaul, suspension component replacement, steering rack repair, brake caliper rebuild. Component Replacement: Detailed step-by-step instructions for replacing specific parts like alternators, starters, radiators, fuel pumps, sensors, etc. Wiring Diagrams: Comprehensive wiring schematics for all electrical systems, including lighting, engine management, ABS, and infotainment. Technical Depth Depth: Comprehensive diagnostic and repair procedures suitable for professional mechanics and advanced DIY enthusiasts. Special Tools: Identification and usage of specialized tools required for specific repair or diagnostic tasks. Torque Specifications: Precise torque values for all critical fasteners and bolts throughout the vehicle. Clearances: Specified tolerances and clearances for engine internal components, brake systems, and suspension parts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for physical reference Print Quality Image Resolution: High-resolution diagrams and illustrations for clarity Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Example: EF-SE (12-valve, SOHC) Displacement Example: 659 cc (0.7L) Cylinder Configuration: Inline 3-cylinder Bore X Stroke Example: 72.0 mm x 76.0 mm Compression Ratio Example: 10.5:1 Horsepower Example: 55 PS (40 kW) at 7000 rpm Torque Example: 6.2 kgf·m (61 Nm; 45 lb-ft) at 5000 rpm Secondary Engine Example Engine Code: EJ-VE (15-valve, DOHC, VVT-i) Displacement: 989 cc (1.0L) Horsepower: 70 PS (51 kW) at 7000 rpm Torque: 9.5 kgf·m (93 Nm; 69 lb-ft) at 5200 rpm Performance Fuel Type: Unleaded Gasoline (Regular) Fuel System Injection Type: Multi-Point Fuel Injection (MPI) Ignition System: Electronic Ignition (Distributorless Ignition System - DIS in later models) Emission Control Catalytic Converter: Standard on most models Egr: Exhaust Gas Recirculation (EGR) system present on some variants 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 3-speed or 4-speed Automatic Transmission Features Clutch Type: Dry single-plate clutch (Manual) Automatic Transmission Control: Hydraulic control with electronic solenoids on later models Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 Automatic Transmission Fluid: Dexron II/III or equivalent (check specific model for exact type) 📐 Dimensions Exterior Length Example: Approx. 3,600 - 3,750 mm (141.7 - 147.6 in) Width Example: Approx. 1,600 mm (63.0 in) Height Example: Approx. 1,400 - 1,450 mm (55.1 - 57.1 in) Wheelbase Example: Approx. 2,350 - 2,400 mm (92.5 - 94.5 in) Weights Curb Weight Example: Approx. 750 - 900 kg (1653 - 1984 lbs) Gross Vehicle Weight Rating Gvwr Example: Approx. 1250 kg (2755 lbs) 🛡️ Safety Features Ratings Crash Test Ratings General: Varies by region and model year; generally basic for its era, expect 3-4 star Euro...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

Codes

Chassis Codes Covered:

L700S, L701S, L710S, L711S, G200S, G203S, G213S, G214S

Engine Codes Covered:

EF-SE, EF-DE, EJ-DE, EJ-VE, HC-C, HD-C

👋 Introduction

Market Position

Segment:

Subcompact hatchback, City Car

Target Audience:

Budget-conscious consumers, first-time car buyers, urban commuters

Competitive Analysis

Key Competitors:

Suzuki Swift, Toyota Starlet, Honda Fit/Jazz, Nissan March/Micra, Mazda Demio/2

Key Features

Design Philosophy:

Compact dimensions, fuel efficiency, affordability, reliability

Engine Options General:

Small displacement 3-cylinder and 4-cylinder petrol engines

📋 Manual Details

Coverage Areas

Major Systems:

Engine, Transmission, Fuel System, Cooling System, Exhaust System, Electrical System, Chassis, Suspension, Steering, Brakes, Bodywork, HVAC, Interior Components

Specific Models Covered:

All Daihatsu Charade variants for specified generations (model codes L700, L701, L710, L711, G200, G203, G213, G214).

Page Count

Estimated Page Count:

1500+ pages (comprehensive workshop manual)

Manual Type

Type:

Complete Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF), Downloadable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system.

Engine Management:

Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR), sensors (oxygen, MAP, TPS), ECU troubleshooting.

Transmission Manual:

Clutch, gearbox overhaul, gear shift mechanism, internal components, lubrication.

Transmission Automatic:

Automatic transmission unit, valve body, torque converter, hydraulic circuits, electronic control, fluid specifications.

Drivetrain:

Front-wheel drive (FWD) components, driveshafts, CV joints, differential (integrated with transmission).

Suspension:

Front suspension (MacPherson strut), rear suspension (Torsion beam/Independent depending on variant), shock absorbers, springs, control arms, wheel alignment specifications.

Steering:

Power steering system (hydraulic/electric assist), steering column, tie rods, steering rack, wheel alignment.

Brakes:

Front disc brakes, rear drum brakes (common), ABS system (if equipped), brake hydraulic system, pad/shoe replacement, rotor/drum specifications, bleeding procedures.

Electrical System:

12V battery system, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, component testing.

Body And Interior:

Body panel removal/installation, door mechanisms, interior trim, seating, dashboard components, glass replacement.

HVAC System:

Air conditioning system, heater core, blower motor, refrigerant types, service procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flush, brake fluid change, tire rotation.

Troubleshooting Diagnostics:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides for engine performance, electrical faults, braking issues.

Major Repairs:

Engine rebuilds, transmission overhaul, suspension component replacement, steering rack repair, brake caliper rebuild.

Component Replacement:

Detailed step-by-step instructions for replacing specific parts like alternators, starters, radiators, fuel pumps, sensors, etc.

Wiring Diagrams:

Comprehensive wiring schematics for all electrical systems, including lighting, engine management, ABS, and infotainment.

Technical Depth

Depth:

Comprehensive diagnostic and repair procedures suitable for professional mechanics and advanced DIY enthusiasts.

Special Tools:

Identification and usage of specialized tools required for specific repair or diagnostic tasks.

Torque Specifications:

Precise torque values for all critical fasteners and bolts throughout the vehicle.

Clearances:

Specified tolerances and clearances for engine internal components, brake systems, and suspension parts.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for physical reference

Print Quality

Image Resolution:

High-resolution diagrams and illustrations for clarity

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Example:

EF-SE (12-valve, SOHC)

Displacement Example:

659 cc (0.7L)

Cylinder Configuration:

Inline 3-cylinder

Bore X Stroke Example:

72.0 mm x 76.0 mm

Compression Ratio Example:

10.5:1

Horsepower Example:

55 PS (40 kW) at 7000 rpm

Torque Example:

6.2 kgf·m (61 Nm; 45 lb-ft) at 5000 rpm

Secondary Engine Example

Engine Code:

EJ-VE (15-valve, DOHC, VVT-i)

Displacement:

989 cc (1.0L)

Horsepower:

70 PS (51 kW) at 7000 rpm

Torque:

9.5 kgf·m (93 Nm; 69 lb-ft) at 5200 rpm

Performance

Fuel Type:

Unleaded Gasoline (Regular)

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPI)

Ignition System:

Electronic Ignition (Distributorless Ignition System - DIS in later models)

Emission Control

Catalytic Converter:

Standard on most models

Exhaust Gas Recirculation (EGR) system present on some variants

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

3-speed or 4-speed Automatic Transmission

Features

Clutch Type:

Dry single-plate clutch (Manual)

Automatic Transmission Control:

Hydraulic control with electronic solenoids on later models

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or SAE 80W-90

Automatic Transmission Fluid:

Dexron II/III or equivalent (check specific model for exact type)

📐 Dimensions

Exterior

Length Example:

Approx. 3,600 - 3,750 mm (141.7 - 147.6 in)

Width Example:

Approx. 1,600 mm (63.0 in)

Height Example:

Approx. 1,400 - 1,450 mm (55.1 - 57.1 in)

Wheelbase Example:

Approx. 2,350 - 2,400 mm (92.5 - 94.5 in)

Weights

Curb Weight Example:

Approx. 750 - 900 kg (1653 - 1984 lbs)

Gross Vehicle Weight Rating Gvwr Example:

Approx. 1250 kg (2755 lbs)

🛡️ Safety Features

Ratings

Crash Test Ratings General:

Varies by region and model year; generally basic for its era, expect 3-4 star Euro NCAP for later models.

Active Features

Optional on many variants, standard on higher trims and later models.

Brake Assist:

Generally not featured

Passive Features

Airbags:

Driver airbag standard on many, passenger airbag optional or standard on higher trims.

Seatbelts:

3-point seatbelts with pretensioners for front occupants (height adjustable).

Body Structure:

Reinforced impact zones, crumple zones (design varies by generation).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette or CD player (depending on trim and year), optional speaker upgrades.

Display Screens:

Minimal; primarily for radio and climate controls. No central touchscreen or navigation on most models.

Driver Assistance

Cruise Control:

Optional on higher trim levels, particularly on later models.

Connectivity

Usb Ports:

Generally not standard; aftermarket solutions available.

Bluetooth:

Not standard; aftermarket solutions required.

Other Features

Keyless Entry:

Optional on higher trim levels.

🔧 Maintenance

Service Intervals

Engine Oil And Filter Change:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.

Air Filter Replacement:

Every 15,000 - 20,000 miles (24,000 - 32,000 km)

Spark Plug Replacement:

Every 30,000 - 50,000 miles (48,000 - 80,000 km), depending on plug type.

Timing Belt Replacement:

Crucial: Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years. (Interference engine on some variants).

Coolant Flush:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.

Brake Fluid Change:

Every 2 years, regardless of mileage.

Fluid Specifications

Engine Oil Type Example:

API SG/SH/SJ, SAE 5W-30, 10W-30, or 10W-40 (refer to manual for specific viscosity based on climate).

Coolant Type:

Ethylene Glycol based coolant, typically green or pink (Toyota Super Long Life Coolant or equivalent).

Power Steering Fluid:

ATF Dexron II/III or specific Daihatsu power steering fluid.

Known Issues

Engine:

Timing belt wear, oil leaks from gaskets, minor coolant leaks, carbon buildup in combustion chambers on high-mileage engines.

Transmission:

Wear in manual clutch components, potential issues with automatic transmission solenoids or valve body on older units.

Suspension And Steering:

Worn suspension bushings, tie rod ends, ball joints due to age and road conditions. Power steering pump noise.

Electrical:

Corrosion on grounds, failure of alternator or starter motor, issues with power window regulators.

HVAC:

Leaking AC evaporator, malfunctioning blower motor resistor, clogged heater core.

📚 Vehicle History

Brand Heritage

Brand Focus:

Daihatsu is known for producing small, economical, and reliable vehicles.

Model Evolution

First Generation Debut:

Relevant Generations Covered:

Focus on the third generation (G200 series) and fourth generation (L700 series).

Third Gen Years:

1990-1995

Fourth Gen Years:

1994-2000

Key Innovations Charade:

Introduction of fuel injection, smaller and more efficient engines, evolution towards more modern safety and comfort features.

Production

Manufacturing Location:

Japan, and licensed production in other countries (e.g., Indonesia as Daihatsu Sirion).

Discontinuation In Some Markets:

Daihatsu's exit from European markets affected Charade availability.

🏆 Awards & Recognition

Recognitions

Fuel Efficiency Awards:

Consistently recognized in its class for strong fuel economy figures.

Ratings

Reliability Ratings General:

Generally considered reliable, especially for its class, with good longevity if maintained properly.

Certifications

Emissions Standards:

Complies with prevailing emissions standards for its production era (e.g., Euro 2, LEV, ULEV in specific markets).