Daihatsu Charade CB-23 CB-61 CB-80 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Engine Codes: CB-23, CB-61, CB-80 👋 Introduction Market Position Target Audience: Daihatsu Charade owners, mechanics, and automotive enthusiasts seeking detailed engine repair and maintenance information. Competitive Analysis Uniqueness: Official factory manual, offering a higher degree of accuracy and completeness than aftermarket guides. Key Features Content Detail: Hundreds of pages with detailed illustrations, diagrams, step-by-step instructions, and troubleshooting guides. Practicality: Printable on demand, allowing users to carry only necessary pages or create a custom manual. Cost Savings: Enables DIY servicing, potentially saving $50-$60 per hour on labor costs. 📋 Manual Details Coverage Areas Primary Coverage: CB-23, CB-61, CB-80 Engine Systems Page Count Estimated Pages: Hundreds of pages (actual count not specified, but described as comprehensive) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Identification: Detailed procedures for identifying engine variants and serial numbers. General Precautions: Safety guidelines, environmental considerations, and workshop best practices. Maintenance Checklist: Comprehensive list of routine inspections and servicing tasks. Check And Maintenance: Detailed instructions for all routine maintenance procedures. Special Tools: Identification and usage instructions for specialized tools required for repairs. Engine Body: Engine block, cylinder head, crankcase, and associated components. Fuel System: Carburetor (likely, given the era), fuel pump, fuel lines, fuel filter, and emissions control. Troubleshooting: Systematic diagnostic procedures for common and uncommon engine issues. Servicing Specifications: Key measurements, clearances, tolerances, and performance data. Tightening Torques: Specific torque values for all fasteners and critical components. Disassembling And Servicing: Step-by-step instructions for engine component removal, disassembly, inspection, and reassembly. Cooling System: Radiator, water pump, thermostat, hoses, and coolant specifications. Fuel Filter: Replacement procedures and specifications. Electrical System: Wiring diagrams, component testing, and repair of the vehicle's electrical network. Alternator: Testing, removal, installation, and repair procedures for the charging system component. Regulator: Testing, adjustment, and replacement of the voltage regulator. Procedures Included Repair Procedures: Detailed, step-by-step repair instructions for all engine components and systems. Rebuilding: Comprehensive guidance for engine rebuilds and overhauls. Refurbishing: Instructions for restoring worn or damaged engine components. Restoration: Guidance for bringing an engine back to original factory specifications. Diagnostic Procedures: Advanced troubleshooting techniques and diagnostic flowcharts. Tuning: Information related to engine performance optimization and adjustments. Technical Depth Depth: Factory-level detail, covering basic maintenance to complete engine overhauls and diagnostics, suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable without restrictions, allowing full or partial document printing. Binding Type Binding: Digital download (printable format) Paper Type Paper Type: N/A (Digital) Software Requirements Reader: Adobe PDF Reader Compatibility Operating Systems: Windows-based PCs and Mac ⚙️ Engine Specifications Primary Engine Engine Families: CB-23, CB-61, CB-80 (Specific displacements and configurations would vary within these families, typically 1.0L or 1.3L inline-3 or inline-4, but not detailed in the product description). Performance Horsepower Torque: Not specified in the product description, but specific values would be detailed within the manual for each engine variant. Fuel System Fuel Delivery: Likely Carburetor-based for the era of these engines. Manual will cover carb tuning, cleaning, and repair. 🔧 Transmission Standard Transmission Type: Not explicitly detailed in the product description. Typically manual transmissions (e.g., 4-speed, 5-speed) were common, with automatic options potentially available. Optional Transmission Type: Automatic transmission (if offered on applicable Charade models). Features Clutch System: Manual clutch operation, servicing, and adjustments would be covered. 📐 Dimensions Exterior Vehicle Type: Subcompact hatchback (specific dimensions not provided in product description). Interior Seating Capacity: Typically 4-5 passengers (specifics not in product description). Weights Curb Weight: Not specified in product description, but the manual would contain this data. 🛡️ Safety Features Ratings Crash Test Results: Not specified in product description. The manual focuses on mechanical and electrical systems. Active Features Braking System: The manual would likely cover front disc/rear drum brake systems, including hydraulics, pads/shoes, and bleeding procedures. Passive Features Seat Belts: While not a primary focus, any related adjustment or maintenance might be indirectly covered if tied to a system within the manual's scope. 💡 Technology Features Infotainment Audio System: Basic radio and speaker systems typical of the era. Manual will not focus on infotainment technology but may cover speaker wiring if relevant to electrical system diagnostics. Driver Assistance Assistance Features: Minimal to no advanced driver-assistance systems expected for the era of these engines. Focus is on mechanical and basic electrical functions. Connectivity Connectivity Features: N/A. These vehicles predate modern connectivity standards. 🔧 Maintenance Service Intervals Oil Change Interval: Specific intervals (e.g., every 5,000-7,500 km or 3,000-5,000 miles) would be detailed in the manual, depending on oil type and driving conditions. Spark Plug Replacement: Intervals for inspection and replacement would be provided, along with recommended spark plug types (e.g., NGK BP5ES-11, DENSO W16FS-U). Timing Belt Replacement: Crucial interval for timing belt replacement would...
Daihatsu Charade owners, mechanics, and automotive enthusiasts seeking detailed engine repair and maintenance information.
Competitive Analysis
Uniqueness:
Official factory manual, offering a higher degree of accuracy and completeness than aftermarket guides.
Key Features
Content Detail:
Hundreds of pages with detailed illustrations, diagrams, step-by-step instructions, and troubleshooting guides.
Practicality:
Printable on demand, allowing users to carry only necessary pages or create a custom manual.
Cost Savings:
Enables DIY servicing, potentially saving $50-$60 per hour on labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
CB-23, CB-61, CB-80 Engine Systems
Page Count
Estimated Pages:
Hundreds of pages (actual count not specified, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Identification:
Detailed procedures for identifying engine variants and serial numbers.
General Precautions:
Safety guidelines, environmental considerations, and workshop best practices.
Maintenance Checklist:
Comprehensive list of routine inspections and servicing tasks.
Check And Maintenance:
Detailed instructions for all routine maintenance procedures.
Special Tools:
Identification and usage instructions for specialized tools required for repairs.
Engine Body:
Engine block, cylinder head, crankcase, and associated components.
Fuel System:
Carburetor (likely, given the era), fuel pump, fuel lines, fuel filter, and emissions control.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon engine issues.
Servicing Specifications:
Key measurements, clearances, tolerances, and performance data.
Tightening Torques:
Specific torque values for all fasteners and critical components.
Disassembling And Servicing:
Step-by-step instructions for engine component removal, disassembly, inspection, and reassembly.
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant specifications.
Fuel Filter:
Replacement procedures and specifications.
Electrical System:
Wiring diagrams, component testing, and repair of the vehicle's electrical network.
Alternator:
Testing, removal, installation, and repair procedures for the charging system component.
Regulator:
Testing, adjustment, and replacement of the voltage regulator.
Procedures Included
Repair Procedures:
Detailed, step-by-step repair instructions for all engine components and systems.
Rebuilding:
Comprehensive guidance for engine rebuilds and overhauls.
Refurbishing:
Instructions for restoring worn or damaged engine components.
Restoration:
Guidance for bringing an engine back to original factory specifications.
Diagnostic Procedures:
Advanced troubleshooting techniques and diagnostic flowcharts.
Tuning:
Information related to engine performance optimization and adjustments.
Technical Depth
Depth:
Factory-level detail, covering basic maintenance to complete engine overhauls and diagnostics, suitable for professional technicians and experienced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable without restrictions, allowing full or partial document printing.
Binding Type
Binding:
Digital download (printable format)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Reader:
Adobe PDF Reader
Compatibility
Operating Systems:
Windows-based PCs and Mac
⚙️ Engine Specifications
Primary Engine
Engine Families:
CB-23, CB-61, CB-80 (Specific displacements and configurations would vary within these families, typically 1.0L or 1.3L inline-3 or inline-4, but not detailed in the product description).
Performance
Horsepower Torque:
Not specified in the product description, but specific values would be detailed within the manual for each engine variant.
Fuel System
Fuel Delivery:
Likely Carburetor-based for the era of these engines. Manual will cover carb tuning, cleaning, and repair.
🔧 Transmission
Standard
Transmission Type:
Not explicitly detailed in the product description. Typically manual transmissions (e.g., 4-speed, 5-speed) were common, with automatic options potentially available.
Optional
Transmission Type:
Automatic transmission (if offered on applicable Charade models).
Features
Clutch System:
Manual clutch operation, servicing, and adjustments would be covered.
📐 Dimensions
Exterior
Vehicle Type:
Subcompact hatchback (specific dimensions not provided in product description).
Interior
Seating Capacity:
Typically 4-5 passengers (specifics not in product description).
Weights
Curb Weight:
Not specified in product description, but the manual would contain this data.
🛡️ Safety Features
Ratings
Crash Test Results:
Not specified in product description. The manual focuses on mechanical and electrical systems.
Active Features
Braking System:
The manual would likely cover front disc/rear drum brake systems, including hydraulics, pads/shoes, and bleeding procedures.
Passive Features
Seat Belts:
While not a primary focus, any related adjustment or maintenance might be indirectly covered if tied to a system within the manual's scope.
💡 Technology Features
Infotainment
Audio System:
Basic radio and speaker systems typical of the era. Manual will not focus on infotainment technology but may cover speaker wiring if relevant to electrical system diagnostics.
Driver Assistance
Assistance Features:
Minimal to no advanced driver-assistance systems expected for the era of these engines. Focus is on mechanical and basic electrical functions.
Connectivity
Connectivity Features:
N/A. These vehicles predate modern connectivity standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific intervals (e.g., every 5,000-7,500 km or 3,000-5,000 miles) would be detailed in the manual, depending on oil type and driving conditions.
Spark Plug Replacement:
Intervals for inspection and replacement would be provided, along with recommended spark plug types (e.g., NGK BP5ES-11, DENSO W16FS-U).
Timing Belt Replacement:
Crucial interval for timing belt replacement would be specified (e.g., every 60,000-100,000 km or 37,000-62,000 miles) to prevent catastrophic engine damage.
Fluid Specifications
Engine Oil Viscosity:
Likely 10W-30 or 10W-40 API SG or higher, but the manual will confirm precise specifications.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify capacity and freeze protection requirements.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on system requirements. Manual will specify.
Transmission Fluid Type:
Manual transmission fluid (e.g., GL-4) or automatic transmission fluid (e.g., Dexron II/III) if applicable. Capacities will be detailed.
Known Issues
Carburetor Problems:
Common issues like fuel mixture adjustments, idle speed control, and float bowl issues are typical for carbureted engines of this era, covered in troubleshooting.
Ignition System Wear:
Wear on distributor cap, rotor, spark plug wires, and ignition timing drift are common and would be addressed.
Cooling System Leaks:
Aging hoses, radiator seals, and water pump gaskets can lead to leaks, which are detailed for repair.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a Japanese automobile manufacturer known for small, fuel-efficient vehicles.
Model Evolution
Charade Generations:
The CB-series engines likely correspond to earlier generations of the Daihatsu Charade, popular in the 1970s and 1980s, known for their affordability and reliability.
Production
Production Era:
The CB-series engines were produced during the period when Daihatsu was a significant player in the compact car market globally, particularly in Asia and Europe.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Daihatsu vehicles, including the Charade, have historically been recognized for their fuel efficiency and value, particularly in specific markets. Specific awards for these engine variants are not detailed in the product description.
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