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Daihatsu Charade CB-80 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Model Code: CB-80 Generation Generation Designation: Third Generation (G200 Series) Production Years For Generation: 1987-1993 Codes Chassis Codes: G200, G201, G203 Engine Codes: CB23, CB43, CB50, CB55, CB60, CB70, CB90 (Note: CB-80 likely refers to a specific variant or market code, often related to engine size or emissions package, but exact factory designation may vary. The manual covers various CB-series engines). 👋 Introduction Market Position Market Position Of Charade: The Daihatsu Charade CB-80 (G200 series) was positioned as a subcompact or compact car, popular in many global markets for its fuel efficiency, affordability, and practicality. It competed with models like the Honda Civic, Toyota Starlet, and Ford Fiesta. Competitive Analysis Charade Competitive Advantage: The Charade often offered a good balance of features for its price point, with a focus on reliability and ease of maintenance. Its compact dimensions made it suitable for urban environments. Key Features Key Features Of Manual: Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, troubleshooting guides, and specifications. Designed for both novice DIYers and experienced mechanics. Value Proposition Value Proposition Of Manual: An inexpensive and essential resource for maintaining and repairing the Daihatsu Charade CB-80, ensuring optimal performance and longevity of the vehicle. 📋 Manual Details Coverage Areas Main Coverage Areas: General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Steering System, Brake System, Body Interior and Exterior, Body Electrical System, Restraint System. Page Count Estimated Page Count: Varies by specific engine/drivetrain configuration, but typically comprehensive for a full workshop manual, likely exceeding 1000 pages in printed equivalent. Manual Type Manual Type: Workshop Service Repair Manual / Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (cylinder head, block, pistons, crankshaft, camshafts, timing), engine electrical (ignition, starting, charging, sensors), emission control systems (catalytic converter, EGR, evaporative emission), fuel system (carburetor/injection, fuel pump, injectors, lines), cooling system, lubrication system. Drivetrain Systems: Clutch (operation, adjustment, replacement), Manual Transaxle (gears, shafts, seals, bearings, operation), Automatic Transaxle (torque converter, planetary gears, valve body, control), Driveshaft and Axle (CV joints, propeller shafts if applicable). Chassis Systems: Suspension (front/rear struts, springs, control arms, bushings), Steering (rack and pinion, power steering system, column), Brake System (pads, rotors, calipers, master cylinder, ABS if equipped, parking brake). Body And Electrical: Body interior (trim, seats, dashboard), Body exterior (panels, bumpers, glass), Body electrical system (lighting, wipers, power accessories, wiring harness, fuses, relays), Restraint System (airbags, seatbelts). Procedures Included Maintenance Procedures: Regular maintenance checks, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt inspection/replacement, lubrication. Repair Procedures: Engine overhaul, transmission repair/rebuild, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and repair, body panel repair, interior component repair. Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic charts, electrical system diagnostics, fuel system diagnostics, emission control system diagnostics. Technical Depth Technical Depth: Comprehensive, covering detailed step-by-step repair instructions, diagrams, wiring schematics, and specifications for both routine maintenance and major overhauls. Suitable for DIYers and professional mechanics. 📊 Manual Specifications File Format File Format Details: PDF (Portable Document Format) providing high compatibility and accessibility. Print Quality Print Quality: Fully printable, allowing users to print specific pages or sections as needed for use in a workshop environment. Binding Type Binding Type Digital: Digital (PDF) - No physical binding. Paper Type Paper Type Digital: Digital - No physical paper type. Features Searchability: Likely text-searchable within the PDF for quick information retrieval, though this depends on the OCR quality of the original document. Zoom Functionality: YES - Allows users to zoom in on detailed diagrams and illustrations for clarity. Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for potential compressed archives). Compatibility Operating System Compatibility: Compatible with all versions of Windows and Mac operating systems. ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu CB Series Typical Engine Configurations: Inline 3-cylinder and 4-cylinder naturally aspirated petrol engines. Performance Engine Displacement Range: Commonly 1.0L (993cc) to 1.3L (1300cc). Specific CB-80 designation may relate to a 1.0L or 1.3L variant. Horsepower Range: Approximately 50 PS to 75 PS depending on engine size and tune. Torque Range: Approximately 75 Nm to 105 Nm depending on engine size and tune. Fuel System Fuel Delivery: Can include Carbureted (single or dual-point) or Electronic Fuel Injection (EFI) depending on the specific model year and market. Engine Construction Engine Block Material: Typically cast iron block with aluminum cylinder head. Engine Controls Ignition System: Electronic Ignition (distributorless or distributor-based). Emission Control Emission Standards Covered: Manual covers emission control systems relevant to the production period, including catalytic converters, oxygen sensors, and EGR systems where applicable. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transaxle Optional Optional Transmission: 3-speed or 4-speed Automatic...
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Daihatsu Charade CB-80 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Model Code:
CB-80
Generation
Generation Designation:
Third Generation (G200 Series)
Production Years For Generation:
1987-1993
Codes
Chassis Codes:
G200, G201, G203
Engine Codes:
CB23, CB43, CB50, CB55, CB60, CB70, CB90 (Note: CB-80 likely refers to a specific variant or market code, often related to engine size or emissions package, but exact factory designation may vary. The manual covers various CB-series engines).
👋 Introduction
Market Position
Market Position Of Charade:
The Daihatsu Charade CB-80 (G200 series) was positioned as a subcompact or compact car, popular in many global markets for its fuel efficiency, affordability, and practicality. It competed with models like the Honda Civic, Toyota Starlet, and Ford Fiesta.
Competitive Analysis
Charade Competitive Advantage:
The Charade often offered a good balance of features for its price point, with a focus on reliability and ease of maintenance. Its compact dimensions made it suitable for urban environments.
Key Features
Key Features Of Manual:
Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, troubleshooting guides, and specifications. Designed for both novice DIYers and experienced mechanics.
Value Proposition
Value Proposition Of Manual:
An inexpensive and essential resource for maintaining and repairing the Daihatsu Charade CB-80, ensuring optimal performance and longevity of the vehicle.
📋 Manual Details
Coverage Areas
Main Coverage Areas:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Steering System, Brake System, Body Interior and Exterior, Body Electrical System, Restraint System.
Page Count
Estimated Page Count:
Varies by specific engine/drivetrain configuration, but typically comprehensive for a full workshop manual, likely exceeding 1000 pages in printed equivalent.
Manual Type
Manual Type:
Workshop Service Repair Manual / Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (cylinder head, block, pistons, crankshaft, camshafts, timing), engine electrical (ignition, starting, charging, sensors), emission control systems (catalytic converter, EGR, evaporative emission), fuel system (carburetor/injection, fuel pump, injectors, lines), cooling system, lubrication system.
Drivetrain Systems:
Clutch (operation, adjustment, replacement), Manual Transaxle (gears, shafts, seals, bearings, operation), Automatic Transaxle (torque converter, planetary gears, valve body, control), Driveshaft and Axle (CV joints, propeller shafts if applicable).
Chassis Systems:
Suspension (front/rear struts, springs, control arms, bushings), Steering (rack and pinion, power steering system, column), Brake System (pads, rotors, calipers, master cylinder, ABS if equipped, parking brake).
Body And Electrical:
Body interior (trim, seats, dashboard), Body exterior (panels, bumpers, glass), Body electrical system (lighting, wipers, power accessories, wiring harness, fuses, relays), Restraint System (airbags, seatbelts).
Procedures Included
Maintenance Procedures:
Regular maintenance checks, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt inspection/replacement, lubrication.
Repair Procedures:
Engine overhaul, transmission repair/rebuild, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and repair, body panel repair, interior component repair.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic charts, electrical system diagnostics, fuel system diagnostics, emission control system diagnostics.
Technical Depth
Technical Depth:
Comprehensive, covering detailed step-by-step repair instructions, diagrams, wiring schematics, and specifications for both routine maintenance and major overhauls. Suitable for DIYers and professional mechanics.
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format) providing high compatibility and accessibility.
Print Quality
Print Quality:
Fully printable, allowing users to print specific pages or sections as needed for use in a workshop environment.
Binding Type
Binding Type Digital:
Digital (PDF) - No physical binding.
Paper Type
Paper Type Digital:
Digital - No physical paper type.
Features
Searchability:
Likely text-searchable within the PDF for quick information retrieval, though this depends on the OCR quality of the original document.
Zoom Functionality:
YES - Allows users to zoom in on detailed diagrams and illustrations for clarity.
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potential compressed archives).
Compatibility
Operating System Compatibility:
Compatible with all versions of Windows and Mac operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu CB Series
Typical Engine Configurations:
Inline 3-cylinder and 4-cylinder naturally aspirated petrol engines.
Performance
Engine Displacement Range:
Commonly 1.0L (993cc) to 1.3L (1300cc). Specific CB-80 designation may relate to a 1.0L or 1.3L variant.
Horsepower Range:
Approximately 50 PS to 75 PS depending on engine size and tune.
Torque Range:
Approximately 75 Nm to 105 Nm depending on engine size and tune.
Fuel System
Fuel Delivery:
Can include Carbureted (single or dual-point) or Electronic Fuel Injection (EFI) depending on the specific model year and market.
Engine Construction
Engine Block Material:
Typically cast iron block with aluminum cylinder head.
Engine Controls
Ignition System:
Electronic Ignition (distributorless or distributor-based).
Emission Control
Emission Standards Covered:
Manual covers emission control systems relevant to the production period, including catalytic converters, oxygen sensors, and EGR systems where applicable.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transaxle
Optional
Optional Transmission:
3-speed or 4-speed Automatic Transaxle
Features
Manual Transaxle Details:
Front-wheel drive, integrated differential and transaxle unit. Manual covers component replacement, fluid changes, and internal adjustments.
Automatic Transaxle Details:
Covers operation, maintenance, and repair of the automatic transmission, including torque converter, valve body, and shifting mechanisms.
Fluid Specifications
Manual Transmission Fluid Spec:
Typically GL-4 SAE 75W-90 or 80W-90 gear oil. Specific recommendations in manual.
Automatic Transmission Fluid Spec:
Dexron II or equivalent ATF. Specific recommendations in manual.
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, and sometimes a 4-door sedan (though less common for CB-80 designation).
Weights
Curb Weight Range:
Approximately 750 kg to 900 kg, depending on body style and equipment.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies significantly by market and testing organization. Early G200 models generally had basic safety features. Specific ratings not readily available without market-specific data.
Active Features
Active Safety Features Available:
Front disc brakes, rear drum brakes. Some higher trims or later models may have offered ABS (Anti-lock Braking System).
Passive Features
Passive Safety Features Available:
Seatbelts, reinforced passenger cell. Airbags were optional or not available on many models of this generation.
💡 Technology Features
Infotainment
Infotainment Features Available:
Basic AM/FM radio and cassette player were standard. Options could include more advanced audio systems depending on market and trim.
Driver Assistance
Driver Assistance Features Available:
Limited to basic features like power steering on some models and ABS on higher trims. No modern driver-assistance systems.
Connectivity
Connectivity Options Available:
No built-in connectivity features like Bluetooth or USB ports. Connectivity was limited to optional accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 5,000 km to 10,000 km or 6-12 months, depending on driving conditions and oil type. Manual will specify.
Engine Coolant Change Interval:
Recommended every 2-3 years or 40,000-60,000 km. Manual will specify.
Transmission Fluid Change Interval:
Manual transmission: Inspect periodically, change if necessary (e.g., every 60,000-100,000 km). Automatic transmission: Typically every 40,000-80,000 km. Manual will specify.
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher, SAE 10W-30 or 10W-40 depending on climate. Manual will specify exact type and capacity.
Coolant Specification:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will specify type and capacity.
Known Issues
Common Issues Charade G200:
Corrosion (especially in rust-prone climates), minor electrical gremlins (e.g., dashboard lights, power windows), occasional carburetor or fuel injection system issues, wear on suspension bushings, clutch wear. Regular maintenance is key.
Part Numbers
Example Oil Filter Part Number:
Part numbers vary by manufacturer. For example, a common aftermarket filter for a 1.0L CB engine might be a FRAM PH3593A or equivalent. Manual often lists OEM numbers.
Example Spark Plug Part Number:
NGK BKR5E-11 or equivalent. Manual will specify exact type, gap, and torque.
📚 Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, efficient, and reliable vehicles, often focused on the economy car segment and kei cars in Japan.
Model Evolution
Charade Evolution Overview:
The Charade has a history dating back to the early 1970s, evolving through several generations with significant redesigns. The CB-80 refers to the third generation (G200 series), known for its more modern styling compared to its predecessors.
Production
Production Locations:
Primarily Japan, with production and assembly also occurring in various international locations through joint ventures or licensing agreements.
🏆 Awards & Recognition
Recognitions
General Recognition:
While specific major awards for the G200 Charade might not be widely documented, it was generally well-regarded in its segment for fuel economy and value for money in various international markets.
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