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DAIHATSU CHARADE G200 G202 HD HC CB Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Model Variants Covered: G200, G202 (covering various engine and trim level configurations within these chassis codes) Generation Codes Chassis Codes: G200, G202 Engine Codes Engine Codes: HD, HC, CB 👋 Introduction Market Position Target Audience: DIY enthusiasts, amateur mechanics, and professional technicians seeking detailed repair and maintenance information for Daihatsu Charade G200/G202 models. Key Features Manual Benefits: Empowers owners to perform repairs and maintenance confidently, reduces reliance on expensive dealership services, provides dealer-level instructional guides, cost-effective resource for vehicle upkeep. Competitive Analysis Value Proposition: Offers a complete digital resource with step-by-step illustrated procedures and technical data, making complex repairs accessible to a wider audience. Comparable to OEM service manuals in scope. Manual Purpose Purpose Statement: To provide comprehensive, authoritative, and easy-to-understand repair and maintenance guidance for Daihatsu Charade G200 and G202 models, enabling owners and technicians to perform all necessary services. Content Philosophy Instructional Style: Employs a 'step-by-step' approach with clear, concise language and illustrative graphics to demystify repair processes for users of varying skill levels. 📋 Manual Details Coverage Coverage Areas: General Information, Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System Format File Format: PDF Language Language: English Type Manual Type: Service and Repair Manual Accessibility Device Compatibility Detail: Can be used on any device capable of opening a PDF, including personal computers, laptops, tablets, and smartphones. Searchable functionality depends on PDF reader capabilities. Usage Instructions Recommended Software: Adobe PDF Reader is recommended for optimal viewing of images and graphics. Other PDF viewers may also work, but fidelity could vary. 📖 Manual Coverage Systems Systems Covered: Engine mechanical, Fuel system, Ignition system, Cooling system, Lubrication system, Exhaust system, Clutch, Manual Transmission, Differential, Driveshafts, Front and rear suspension components, Steering rack and linkage, Brake system (hydraulic and mechanical), Body panels, Chassis frame, Electrical system (wiring diagrams, component locations), Heating and Air Conditioning Procedures Procedures Included: Routine maintenance (oil changes, filter replacements, tune-ups), Component inspection and testing, Diagnosis and troubleshooting of common faults, Engine repair (cylinder head, piston, crankshaft, camshaft), Clutch overhaul, Transmission overhaul, Suspension repair and alignment, Brake caliper and master cylinder service, Steering system repair, Electrical system diagnosis and repair, Bodywork repair procedures, Air conditioning system servicing Depth Technical Depth: Comprehensive, covering basic maintenance to in-depth component overhaul and diagnostics. Includes technical specifications, torque values, and repair sequences. Electrical Electrical System Scope: Detailed wiring diagrams, fuse box layouts, component locations, diagnostic procedures for electrical faults, lighting systems, instrumentation, starting and charging systems, and accessory circuits. Bodywork Bodywork Scope: Covers repair and maintenance of body panels, doors, hood, trunk, bumpers, interior trim, glass replacement, and chassis frame inspection and repair. Troubleshooting Diagnostic Methods: Includes troubleshooting charts and guided diagnostic procedures for common drivability, electrical, and mechanical issues, helping to pinpoint the root cause of problems. Engine Engine Overhaul Procedures: Covers detailed procedures for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), cylinder head resurfacing, crankshaft and camshaft reconditioning, and reassembly with specified torque values. Brakes Brake System Procedures: Includes procedures for brake pad replacement, rotor inspection/replacement, caliper service, master cylinder overhaul, bleeding the brake system, and parking brake adjustment. 📊 Manual Specifications File Characteristics Print Quality: High resolution for clear image display and readability of text and diagrams. Printable pages. Digital Format Advantage: Instant download access, easy to search for specific topics, ability to print only necessary pages, reducing paper waste. Search Capability: PDF format generally allows for keyword searching within the document, greatly speeding up the process of finding specific information. Usability Installation Requirement: No installation required; accessible via PDF reader. Compatibility Device Compatibility: Compatible with all Windows Operating Systems, macOS, Linux, smartphones, and tablets that support PDF files. Binding Type Binding Type Digital: N/A (Digital PDF format) Paper Type Paper Type Digital: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Families Covered: Daihatsu HD, HC, and CB series engines Engine Details Hc Engine Code Hc Type: HC-EJ, 1.3L (1342cc) 4-cylinder, 16-valve, SOHC, fuel-injected (typical for G200 series) Engine Details Cb Engine Code Cb Type: CB23, CB43, 1.0L (993cc) 3-cylinder, 12-valve, SOHC, carbureted or fuel-injected (typical for earlier G200 variants) Engine Details Hd Engine Code Hd Type: HD-E, HD-F, 1.3L (1330cc) 4-cylinder, 8-valve, SOHC, carbureted (typical for certain G200/G202 variants) Performance Notes Power Output Range: Approx. 60-85 HP depending on engine variant and market specifications Fuel System Fuel Delivery Types: Carburetor (various types) and Multi-Point Fuel Injection (MPI) Engine Notes Engine Configurations: Inline 3-cylinder and Inline 4-cylinder configurations, naturally aspirated. Cooling System Cooling System Type: Pressurized liquid cooling system with water pump, thermostat, radiator, and fan. 🔧 Transmission Standard Transmission Transmission Types Standard: 5-speed Manual Transmission Optional Transmission Transmission Types Optional: 3-speed or 4-speed Automatic Transmission Features Transmission Overview:...
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DAIHATSU CHARADE G200 G202 HD HC CB Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Model Variants Covered:
G200, G202 (covering various engine and trim level configurations within these chassis codes)
Generation Codes
Chassis Codes:
G200, G202
Engine Codes
Engine Codes:
HD, HC, CB
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, amateur mechanics, and professional technicians seeking detailed repair and maintenance information for Daihatsu Charade G200/G202 models.
Key Features
Manual Benefits:
Empowers owners to perform repairs and maintenance confidently, reduces reliance on expensive dealership services, provides dealer-level instructional guides, cost-effective resource for vehicle upkeep.
Competitive Analysis
Value Proposition:
Offers a complete digital resource with step-by-step illustrated procedures and technical data, making complex repairs accessible to a wider audience. Comparable to OEM service manuals in scope.
Manual Purpose
Purpose Statement:
To provide comprehensive, authoritative, and easy-to-understand repair and maintenance guidance for Daihatsu Charade G200 and G202 models, enabling owners and technicians to perform all necessary services.
Content Philosophy
Instructional Style:
Employs a 'step-by-step' approach with clear, concise language and illustrative graphics to demystify repair processes for users of varying skill levels.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System
Format
File Format:
PDF
Language
Language:
English
Type
Manual Type:
Service and Repair Manual
Accessibility
Device Compatibility Detail:
Can be used on any device capable of opening a PDF, including personal computers, laptops, tablets, and smartphones. Searchable functionality depends on PDF reader capabilities.
Usage Instructions
Recommended Software:
Adobe PDF Reader is recommended for optimal viewing of images and graphics. Other PDF viewers may also work, but fidelity could vary.
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical, Fuel system, Ignition system, Cooling system, Lubrication system, Exhaust system, Clutch, Manual Transmission, Differential, Driveshafts, Front and rear suspension components, Steering rack and linkage, Brake system (hydraulic and mechanical), Body panels, Chassis frame, Electrical system (wiring diagrams, component locations), Heating and Air Conditioning
Procedures
Procedures Included:
Routine maintenance (oil changes, filter replacements, tune-ups), Component inspection and testing, Diagnosis and troubleshooting of common faults, Engine repair (cylinder head, piston, crankshaft, camshaft), Clutch overhaul, Transmission overhaul, Suspension repair and alignment, Brake caliper and master cylinder service, Steering system repair, Electrical system diagnosis and repair, Bodywork repair procedures, Air conditioning system servicing
Depth
Technical Depth:
Comprehensive, covering basic maintenance to in-depth component overhaul and diagnostics. Includes technical specifications, torque values, and repair sequences.
Electrical
Electrical System Scope:
Detailed wiring diagrams, fuse box layouts, component locations, diagnostic procedures for electrical faults, lighting systems, instrumentation, starting and charging systems, and accessory circuits.
Bodywork
Bodywork Scope:
Covers repair and maintenance of body panels, doors, hood, trunk, bumpers, interior trim, glass replacement, and chassis frame inspection and repair.
Troubleshooting
Diagnostic Methods:
Includes troubleshooting charts and guided diagnostic procedures for common drivability, electrical, and mechanical issues, helping to pinpoint the root cause of problems.
Engine
Engine Overhaul Procedures:
Covers detailed procedures for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), cylinder head resurfacing, crankshaft and camshaft reconditioning, and reassembly with specified torque values.
Brakes
Brake System Procedures:
Includes procedures for brake pad replacement, rotor inspection/replacement, caliper service, master cylinder overhaul, bleeding the brake system, and parking brake adjustment.
📊 Manual Specifications
File Characteristics
Print Quality:
High resolution for clear image display and readability of text and diagrams. Printable pages.
Digital Format Advantage:
Instant download access, easy to search for specific topics, ability to print only necessary pages, reducing paper waste.
Search Capability:
PDF format generally allows for keyword searching within the document, greatly speeding up the process of finding specific information.
Usability
Installation Requirement:
No installation required; accessible via PDF reader.
Compatibility
Device Compatibility:
Compatible with all Windows Operating Systems, macOS, Linux, smartphones, and tablets that support PDF files.
Binding Type
Binding Type Digital:
N/A (Digital PDF format)
Paper Type
Paper Type Digital:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Families Covered:
Daihatsu HD, HC, and CB series engines
Engine Details Hc
Engine Code Hc Type:
HC-EJ, 1.3L (1342cc) 4-cylinder, 16-valve, SOHC, fuel-injected (typical for G200 series)
Engine Details Cb
Engine Code Cb Type:
CB23, CB43, 1.0L (993cc) 3-cylinder, 12-valve, SOHC, carbureted or fuel-injected (typical for earlier G200 variants)
Engine Details Hd
Engine Code Hd Type:
HD-E, HD-F, 1.3L (1330cc) 4-cylinder, 8-valve, SOHC, carbureted (typical for certain G200/G202 variants)
Performance Notes
Power Output Range:
Approx. 60-85 HP depending on engine variant and market specifications
Fuel System
Fuel Delivery Types:
Carburetor (various types) and Multi-Point Fuel Injection (MPI)
Engine Notes
Engine Configurations:
Inline 3-cylinder and Inline 4-cylinder configurations, naturally aspirated.
Cooling System
Cooling System Type:
Pressurized liquid cooling system with water pump, thermostat, radiator, and fan.
🔧 Transmission
Standard Transmission
Transmission Types Standard:
5-speed Manual Transmission
Optional Transmission
Transmission Types Optional:
3-speed or 4-speed Automatic Transmission
Features
Transmission Overview:
Front-wheel drive (FWD) layout with transaxle housing the gearbox and differential.
Drivetrain
Drive Layout:
Front-Wheel Drive (FWD).
Clutch System
Clutch Type:
Single dry plate diaphragm spring clutch (for manual transmission models).
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback
Weights
Curb Weight Range:
Approx. 800-950 kg depending on body style and equipment
Wheelbase
Wheelbase Range:
Approximately 2300-2350 mm, depending on specific model and body style.
Tire Sizes
Typical Tire Sizes:
Commonly 155/80R13, 165/70R13, or 175/65R14, depending on model and trim level.
Wheel Specs
Wheel Bolt Pattern:
Typically 4x100mm bolt pattern with a center bore around 54mm.
🛡️ Safety Features
Passive Features
Standard Safety Features:
Seat belts, collapsible steering column, reinforced body structure (details vary by market and model year)
Active Features
Active Safety Options:
Anti-lock Braking System (ABS) was an available option on certain trims and later production years.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player (optional, depending on trim and market). Aftermarket upgrades are common.
Driver Assistance
Assistance Features:
Limited to basic power steering (on some models), ABS was an optional feature on higher trims or later models.
Instrument Cluster:
Features typical analog gauges for speedometer, tachometer (on some models), fuel level, and engine temperature. Warning lights for various systems.
Connectivity
Connectivity Features:
No integrated smartphone connectivity (e.g., Apple CarPlay, Android Auto) as this technology predates modern integration systems. Aftermarket head units are the solution.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or 6 months (refer to manual for specific engine and oil type recommendations)
Spark Plug Replacement Interval:
Typically every 40,000-60,000 km, depending on spark plug type (standard or platinum/iridium).
Timing Belt Replacement Interval:
Crucial for interference engines; typically around 80,000-100,000 km or 5 years. This manual would detail the procedure and intervals.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for exact viscosity and capacity)
Coolant Type:
Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water)
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for capacity)
Transmission Fluid Type Automatic:
Dexron II or equivalent ATF (check manual for capacity and specific type)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid Type:
Typically Dexron II or III ATF or a specific power steering fluid; consult manual.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system rust, fuel pump failure (especially in older vehicles), engine mounts. Electrical issues may arise from age and exposure.
Engine Specific Concerns:
Potential for minor oil leaks from valve cover or oil pan gaskets due to age. Carburetor models may require periodic cleaning or adjustment. Fuel injection systems can develop issues with sensors or fuel injectors over time.
Filter Part Numbers
Oil Filter Example:
Generic part numbers like 9599210 (Fram equivalent) or P8456 (Wix equivalent) are common; specific OEM numbers would be in the manual.
Air Filter Example:
Generic part numbers like CA3471 (Fram equivalent) or 42439 (Wix equivalent) are common; specific OEM numbers would be in the manual.
Preventive Maintenance
Key Checks:
Regular checks of tire pressure, brake fluid level, coolant level, belts, hoses, and lights are essential.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is renowned for producing small, fuel-efficient, and reliable city cars and kei cars.
Model Evolution
Charade Generations:
The G200/G202 series represents the fourth generation of the Daihatsu Charade, produced from the early to mid-1990s. It evolved from earlier generations with updated styling and technology.
Production Notes
Production Period:
Approximately 1993-2000 (depending on market variations).
Market Presence
Global Availability:
The Charade G200/G202 was sold globally, including in Asia, Europe, Australia, and parts of North America (often rebadged or sold through specific importers).
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