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Daihatsu Fourtrak F70 1984-1993 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Daihatsu Model: Fourtrak Model Code: F70 Series Generation: First Generation Production Years Covered By Manual: 1984-1993 Chassis Type: Body-on-frame SUV Codes Ws: Work Shop Manual 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Vehicle Key Selling Points: Ruggedness, off-road capability, reliability. Competitive Analysis Competitors Era: Suzuki Samurai, Jeep Wrangler, Toyota 4Runner, Mitsubishi Pajero/Montero (early models). Key Features Manual Benefit 1: Empowers owners to perform their own repairs, saving significant costs. Manual Benefit 2: Provides clear, easy-to-follow instructions for complex tasks. Manual Benefit 3: Includes vital visual aids such as pictures and wiring diagrams. Manual Benefit 4: Enhances vehicle knowledge and ownership experience. Manual Benefit 5: Ensures accurate and efficient repairs by providing technical specifications. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Coverage Scope: Comprehensive Regions Covered: Global (applicable to F70 models) Page Count Page Count: Estimated High (Full WSMs are extensive, typically 500+ pages) Manual Type Manual Type: Workshop Service Manual (WSM) Language Language: English Format File Format: PDF Print Quality: Full Printable Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader Compatibility Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Detailed coverage including disassembly, assembly, troubleshooting, and specifications. Transmission: Manual and Automatic transmission service, repair, and overhaul procedures. Drivetrain: Four-wheel drive system (4WD) operation, components, service, and repair. Suspension: Front and rear suspension systems, including coil springs, leaf springs, shock absorbers, and related components. Steering: Power steering system, steering gearbox, tie rods, and alignment procedures. Brakes: Hydraulic brake system, front disc brakes, rear drum brakes, parking brake, hydraulic components, and bleeding procedures. Electrical System: Full electrical system diagrams, charging system (alternator), starting system (starter motor), ignition system, lighting, accessories, and troubleshooting. Fuel System: Carburetor (if applicable), fuel pump, fuel lines, fuel filter, and emissions control systems. Cooling System: Radiator, water pump, thermostat, cooling fan, and hoses. Exhaust System: Exhaust manifold, catalytic converter (if equipped), muffler, and piping. Body And Chassis: Body panels, doors, windows, interior trim, chassis frame, and related components. Procedures Included Maintenance: Routine maintenance schedules, fluid changes, filter replacements, and general upkeep. Troubleshooting: Diagnostic procedures for common problems and fault finding. Repair: Step-by-step repair instructions for all major vehicle systems. Disassembly And Assembly: Detailed instructions for component removal and installation. Specifications: Torque specifications, clearances, fluid capacities, and other critical technical data. Wiring Diagrams: Comprehensive electrical wiring diagrams for all circuits. Technical Depth Depth Of Information: In-depth and professional quality for DIY mechanics and professional technicians. Instruction Style: Easy-to-follow, step-by-step instructions with supporting visuals. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable pages Binding Type Binding Type: Digital (Printable PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Examples: 4Y (2.0L Petrol), 2L (2.4L Diesel), 2L-T (2.4L Turbo Diesel) - specific to model/market Displacement Petrol: Approximately 1998cc (2.0L) for petrol variants (e.g., 4Y engine) Displacement Diesel: Approximately 2446cc (2.4L) for diesel variants (e.g., 2L, 2L-T engines) Performance Horsepower Petrol: Typically around 80-95 hp (depending on specific variant and market) Horsepower Diesel: Typically around 68-85 hp (naturally aspirated) to 97 hp (turbocharged) Torque Petrol: Approximately 150-170 Nm Torque Diesel: Approximately 150-190 Nm (turbocharged variants higher) Fuel System Fuel Delivery Petrol: Carburetor (e.g., Aisan or similar) Fuel Delivery Diesel: Indirect injection via rotary or inline injection pump. Ignition System Ignition Type: Distributor-based ignition system. 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission Optional Optional Transmission Type: 4-speed automatic transmission Features Transfer Case: Two-speed transfer case with selectable 4WD (2H, 4H, 4L). Fluid Type Manual Transmission Fluid: GL-4 gear oil (specific viscosity depends on temperature, e.g., 75W-90 or 80W-90) Automatic Transmission Fluid: Dexron III (or equivalent specification) 📐 Dimensions Exterior Body Styles: 3-door hardtop, 5-door hardtop, Soft top Wheelbase: Approx. 2,300 mm (90.6 in) for 3-door, Approx. 2,650 mm (104.3 in) for 5-door Overall Length: Varies by body style, typically around 3,950 mm (155.5 in) for 3-door Overall Width: Approx. 1,690 mm (66.5 in) Overall Height: Approx. 1,850 mm (72.8 in) (varies with roof rack and tire size) Weights Curb Weight: Approximately 1,500 - 1,800 kg (3,300 - 3,970 lbs) depending on configuration Gross Vehicle Weight Rating: Typically around 2,200 - 2,500 kg (4,850 - 5,510 lbs) Towing Capacity: Generally rated around 1,500 kg (3,300 lbs) braked Wheels And Tires Bolt Pattern: 5x139.7 mm (common for Japanese 4x4s of the era) Standard Tire Size: Typically 205/80 R16, 215/80 R16, or similar all-terrain tires 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available from the era, typical for body-on-frame SUVs of its time. Active Features Braking System: Front ventilated disc brakes, rear drum brakes. Four Wheel Drive: Part-time 4WD system with selectable 2WD/4WD modes. Passive Features Seat Belts: Front seat belts, rear seat belts dependent on...
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Daihatsu Fourtrak F70 1984-1993 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Fourtrak
Model Code:
F70 Series
Generation:
First Generation
Production Years Covered By Manual:
1984-1993
Chassis Type:
Body-on-frame SUV
Codes
Ws:
Work Shop Manual
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle
Key Selling Points:
Ruggedness, off-road capability, reliability.
Competitive Analysis
Competitors Era:
Suzuki Samurai, Jeep Wrangler, Toyota 4Runner, Mitsubishi Pajero/Montero (early models).
Key Features
Manual Benefit 1:
Empowers owners to perform their own repairs, saving significant costs.
Manual Benefit 2:
Provides clear, easy-to-follow instructions for complex tasks.
Manual Benefit 3:
Includes vital visual aids such as pictures and wiring diagrams.
Manual Benefit 4:
Enhances vehicle knowledge and ownership experience.
Manual Benefit 5:
Ensures accurate and efficient repairs by providing technical specifications.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Coverage Scope:
Comprehensive
Regions Covered:
Global (applicable to F70 models)
Page Count
Page Count:
Estimated High (Full WSMs are extensive, typically 500+ pages)
Manual Type
Manual Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
File Format:
PDF
Print Quality:
Full Printable
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage including disassembly, assembly, troubleshooting, and specifications.
Transmission:
Manual and Automatic transmission service, repair, and overhaul procedures.
Drivetrain:
Four-wheel drive system (4WD) operation, components, service, and repair.
Suspension:
Front and rear suspension systems, including coil springs, leaf springs, shock absorbers, and related components.
Steering:
Power steering system, steering gearbox, tie rods, and alignment procedures.
Brakes:
Hydraulic brake system, front disc brakes, rear drum brakes, parking brake, hydraulic components, and bleeding procedures.
Electrical System:
Full electrical system diagrams, charging system (alternator), starting system (starter motor), ignition system, lighting, accessories, and troubleshooting.
Fuel System:
Carburetor (if applicable), fuel pump, fuel lines, fuel filter, and emissions control systems.
Cooling System:
Radiator, water pump, thermostat, cooling fan, and hoses.
Exhaust System:
Exhaust manifold, catalytic converter (if equipped), muffler, and piping.
Body And Chassis:
Body panels, doors, windows, interior trim, chassis frame, and related components.
Procedures Included
Maintenance:
Routine maintenance schedules, fluid changes, filter replacements, and general upkeep.
Troubleshooting:
Diagnostic procedures for common problems and fault finding.
Repair:
Step-by-step repair instructions for all major vehicle systems.
Disassembly And Assembly:
Detailed instructions for component removal and installation.
Specifications:
Torque specifications, clearances, fluid capacities, and other critical technical data.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all circuits.
Technical Depth
Depth Of Information:
In-depth and professional quality for DIY mechanics and professional technicians.
Instruction Style:
Easy-to-follow, step-by-step instructions with supporting visuals.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable pages
Binding Type
Binding Type:
Digital (Printable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
4Y (2.0L Petrol), 2L (2.4L Diesel), 2L-T (2.4L Turbo Diesel) - specific to model/market
Displacement Petrol:
Approximately 1998cc (2.0L) for petrol variants (e.g., 4Y engine)
Displacement Diesel:
Approximately 2446cc (2.4L) for diesel variants (e.g., 2L, 2L-T engines)
Performance
Horsepower Petrol:
Typically around 80-95 hp (depending on specific variant and market)
Horsepower Diesel:
Typically around 68-85 hp (naturally aspirated) to 97 hp (turbocharged)
Torque Petrol:
Approximately 150-170 Nm
Torque Diesel:
Approximately 150-190 Nm (turbocharged variants higher)
Fuel System
Fuel Delivery Petrol:
Carburetor (e.g., Aisan or similar)
Fuel Delivery Diesel:
Indirect injection via rotary or inline injection pump.
Ignition System
Ignition Type:
Distributor-based ignition system.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transmission
Optional
Optional Transmission Type:
4-speed automatic transmission
Features
Transfer Case:
Two-speed transfer case with selectable 4WD (2H, 4H, 4L).
Fluid Type
Manual Transmission Fluid:
GL-4 gear oil (specific viscosity depends on temperature, e.g., 75W-90 or 80W-90)
Automatic Transmission Fluid:
Dexron III (or equivalent specification)
📐 Dimensions
Exterior
Body Styles:
3-door hardtop, 5-door hardtop, Soft top
Wheelbase:
Approx. 2,300 mm (90.6 in) for 3-door, Approx. 2,650 mm (104.3 in) for 5-door
Overall Length:
Varies by body style, typically around 3,950 mm (155.5 in) for 3-door
Overall Width:
Approx. 1,690 mm (66.5 in)
Overall Height:
Approx. 1,850 mm (72.8 in) (varies with roof rack and tire size)
Weights
Curb Weight:
Approximately 1,500 - 1,800 kg (3,300 - 3,970 lbs) depending on configuration
Gross Vehicle Weight Rating:
Typically around 2,200 - 2,500 kg (4,850 - 5,510 lbs)
Towing Capacity:
Generally rated around 1,500 kg (3,300 lbs) braked
Wheels And Tires
Bolt Pattern:
5x139.7 mm (common for Japanese 4x4s of the era)
Standard Tire Size:
Typically 205/80 R16, 215/80 R16, or similar all-terrain tires
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available from the era, typical for body-on-frame SUVs of its time.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes.
Four Wheel Drive:
Part-time 4WD system with selectable 2WD/4WD modes.
Passive Features
Seat Belts:
Front seat belts, rear seat belts dependent on configuration.
Frame Construction:
Robust ladder frame construction for durability and off-road strength.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, possibly with cassette player. Limited technology features by modern standards.
Driver Assistance
Driver Assistance Features:
None by modern definition. Focus is on mechanical robustness.
Connectivity
Connectivity Options:
No integrated connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Check every 10,000 km (6,000 miles), replace as needed or annually.
Spark Plug Replacement:
Petroil variants: Typically every 20,000 km (12,000 miles).
Timing Belt Replacement:
For engines with timing belts (check specific engine code), typically around 80,000-100,000 km (50,000-60,000 miles).
Fluid Specifications
Engine Oil Specification:
API SF/SG or higher, SAE 10W-30 or 10W-40 (check manual for temperature suitability)
Engine Oil Capacity:
Approximately 4.5 - 5.0 liters (with filter) for most variants.
Coolant Type:
Ethylene Glycol based antifreeze (e.g., 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issue 1:
Rust/corrosion, particularly on the chassis, wheel arches, and body panels in damp climates.
Common Issue 2:
Wear and tear on suspension components (bushings, ball joints) due to off-road use.
Common Issue 3:
Carburetor tuning and maintenance issues on petrol models.
Common Issue 4:
Diesel engine glow plug reliability and pre-heating system issues.
Common Issue 5:
Water ingress into the cabin or electrical components if seals are degraded.
📚 Vehicle History
Brand Heritage
Daihatsu Off Road Legacy:
Daihatsu has a long history of producing small, rugged off-road vehicles, including the Rocky and Taft.
Model Evolution
Fourtrak Lineage:
The Fourtrak (known as Rocky in some markets) was Daihatsu's primary compact SUV offering during this period, succeeding earlier models like the Taft.
Production
Production Period:
First generation produced from the early 1980s through the early 1990s.
Manufacturing Location:
Primarily Japan.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific awards are not widely documented, but the Fourtrak was recognized for its off-road prowess and value in its segment.
Ratings
Reliability Perception:
Generally considered reliable if maintained properly, particularly the diesel variants.
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