Daihatsu Fourtrak F75 1984-1992 Repair Service Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Fourtrak Model Code: F75 Generation: First Generation Codes Chassis Code: F75 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Target Market: Off-road enthusiasts, utility vehicle users, and those seeking rugged reliability. Competitive Analysis Competitors Era: Toyota 4Runner, Nissan Patrol, Mitsubishi Pajero (in specific markets) Key Features Vehicle Selling Points: Robust construction, genuine off-road capability, durability, relatively simple mechanicals for its era. Manual Value Proposition User Benefit: Enables owners to be better informed, perform repairs like a professional, save on shop labor costs, and maintain the vehicle effectively. 📋 Manual Details Coverage Applicable Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992 Coverage Areas: Full Repair and Overhaul Format Manual Type: Workshop Service Manual Language: English File Format: PDF Delivery Method: Electronic Delivery via Email Printability: Yes 📖 Manual Coverage Systems Systems Covered: Engine, Fuel System, Ignition, Lubrication System, Exhaust System, Electrical System, Bodywork, Chassis, Drivetrain, Transmission, Suspension, Steering, Brakes Procedures Procedures Included: Routine Maintenance, Servicing, Diagnostic Procedures, Repair Procedures, Overhaul Procedures, Assembly, Disassembly, Tune-ups Depth Technical Depth: Comprehensive: From basic maintenance to complete engine and transmission disassembly and rebuilds, including proprietary component information. Target Audience: Professional Mechanical Technicians and Experienced DIYers Special Emphasis: Highlights special aspects of the product, including specific Daihatsu special tool numbers and illustrations where applicable. Information Sources: Includes manufacturer-provided specifications, proprietary component instructions, and general automobile practices. 📊 Manual Specifications File File Format Details: High-quality, printable PDF Searchability: Likely text-searchable PDF (standard for quality service manuals) Content Quality Accuracy Statement: Endeavored to ensure accuracy of information Completeness: Complete Service Manual, containing all necessary instructions for required repairs Warnings Warning Symbols: Includes specific information denoted by WARNING, CAUTION, and NOTE symbols. ⚙️ Engine Specifications Primary Engine Engine Code Common: 4Y (Gasoline), 2L, 3L (Diesel) Engine Type Common: Inline 4-cylinder, SOHC (Gasoline), Inline 4-cylinder, OHV, Naturally Aspirated Diesel Performance Displacement Gasoline Common: 2.0 Liters (e.g., 4Y-EC) Horsepower Gasoline Typical: Approx. 85-95 HP Torque Gasoline Typical: Approx. 150-170 Nm Displacement Diesel Common: 2.4 Liters (e.g., 3L) Horsepower Diesel Typical: Approx. 70-75 HP Torque Diesel Typical: Approx. 140-150 Nm Fuel System Fuel System Gasoline: Carbureted (e.g., Aisan two-barrel) or early EFI on some later models. Fuel System Diesel: Indirect Injection (IDI) Diesel with Mechanical Injection Pump 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic Features Drivetrain Layout: Part-time 4WD with locking hubs and transfer case Transfer Case Low Range: Yes 📐 Dimensions Exterior Body Styles: 3-door Short Wheelbase (SWB), 3-door Long Wheelbase (LWB), 5-door LWB Wagon Wheelbase Swb Typical: Approx. 2300 mm Wheelbase Lwb Typical: Approx. 2650 mm Weights Curb Weight Typical: Approx. 1600-1800 kg (depending on body style and configuration) 🛡️ Safety Features Ratings Safety Ratings Era: Limited official crash test data available for this specific era and model, typical for its class at the time. Active Features Active Safety Features Era: Basic braking systems (disc front, drum rear), no electronic aids common. Passive Features Passive Safety Features Era: Lap seat belts, reinforced chassis for off-road robustness. 💡 Technology Features Infotainment Infotainment Era: Basic AM/FM radio, possibly with cassette player. Limited features. Driver Assistance Driver Assistance Features: None common for this era and model. Connectivity Connectivity Features: Not applicable. 🔧 Maintenance Service Intervals Oil Change Interval Typical: Every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for precise details). Transmission Fluid Interval Typical: Every 40,000-60,000 km (manual and automatic transmission fluids differ). Air Filter Replacement Typical: Every 20,000-30,000 km or as needed based on operating conditions. Fluid Specifications Engine Oil Type Common: API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for exact viscosity based on climate). Coolant Type Common: Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 3 Manual Transmission Fluid Type: GL-4 Gear Oil, SAE 75W-90 or 80W-90 Automatic Transmission Fluid Type: Dexron II or equivalent Known Issues Common Wear Items: Clutch wear, U-joints, ball joints, tie rod ends, exhaust system rust, cooling system components (hoses, radiator). Electrical Issues Era: Corrosion on connectors, aging wiring harnesses, starter motor wear are common in older vehicles. Diesel Engine Specifics: Glow plug reliability, injector pump wear, timing belt/chain maintenance (depending on specific engine code). Tools Required Special Tools Mention: Manual highlights the need for specific Daihatsu tools for certain adjustments and repairs, including part numbers. Torque Wrench Importance: Emphasis on using a torque wrench to ensure fasteners are tightened to specified torque values for safety and longevity. 📚 Vehicle History Brand Heritage Daihatsu Specialty: Known for producing small, reliable, and capable vehicles, often with a focus on utility and off-road performance. Model Evolution Fourtrak Lineage: The Daihatsu Fourtrak (also known as Rocky in some markets) was a key model in Daihatsu's off-road lineup, preceding later models like the Terios. Production Production...