Daihatsu J210 Terios 2006-2014 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Chassis Code: J210 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 👋 Introduction Market Position Segment: Compact SUV / Crossover Utility Vehicle Target Audience: Individuals and families seeking a practical, affordable, and capable small SUV with off-road potential. Competitive Analysis Competitors: Toyota RAV4, Honda CR-V, Mitsubishi Outlander, Nissan X-Trail, Suzuki Grand Vitara (of the same era). Key Features All Wheel Drive: Standard or available four-wheel drive system, enhancing traction and off-road capability. Compact Size: Maneuverable and easy to park in urban environments. Practicality: Good interior space for its class, versatile cargo area. Affordability: Often positioned as a value-oriented option in the compact SUV segment. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count Page Count: Estimated 1500+ pages (typical for comprehensive workshop manuals of this era) 📖 Manual Coverage Systems Covered Engine: Complete engine systems, including disassembly, assembly, tuning, diagnostics, and repair of all major engine components. Fuel System: Fuel injection system (EFI), fuel pump, fuel injectors, fuel filter, fuel tank, evaporative emission control (EVAP) system. Ignition System: Ignition coils, spark plugs, ignition timing, crankshaft position sensor, camshaft position sensor. Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications and procedures. Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors, emissions control. Transmission: Automatic Transmission (AT) and Manual Transmission (MT) systems, including operation, overhaul, fluid specifications, and troubleshooting. Drivetrain: Four-wheel drive (4WD) system operation, differentials (front, center, rear), transfer case, drive shafts, CV joints. Suspension: Front suspension (MacPherson strut), rear suspension (multi-link or coil spring dependent on specific J210 variant), shock absorbers, springs, control arms, bushings. Steering: Power steering system (hydraulic or electric assist), steering rack, tie rod ends, steering column. Brakes: Front disc brakes, rear drum or disc brakes (variant dependent), anti-lock braking system (ABS), brake fluid specifications, bleeding procedures, component replacement. Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems, horn. Electronic Controls: Engine Control Module (ECM), Transmission Control Module (TCM), ABS control module, immobilizer system, diagnostic trouble codes (DTCs). Body And Interior: Body panels, doors, hood, tailgate, interior trim, seats, airbags, seat belts, climate control system, power windows, central locking. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, control panel. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and replacements, tune-ups. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, identification of common problems and their solutions. Repair: Step-by-step repair procedures for all major vehicle systems, including component removal, installation, and adjustment. Diagnostics: On-Board Diagnostics (OBD-II) system information, DTC retrieval and clearing, sensor data interpretation. Specifications: Torque specifications for fasteners, clearances, fluid capacities, electrical specifications. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, including power distribution and signal paths. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Searchability: Text-searchable PDF for quick access to information. Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE (most common for J210) Engine Type: Inline-4, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio: 10.0:1 Performance Horsepower: Approximately 105-109 PS (metric horsepower) @ 6000-6400 rpm Torque: Approximately 14.0-14.4 kgf·m (137-141 Nm) @ 4400-4800 rpm Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Grade Recommendation: Octane rating of 91 or higher recommended. 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (AT) Optional Transmission Type: 5-speed Manual Transmission (MT) Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD). 4Wd System: Active, full-time 4WD system, often with a center differential lock for enhanced off-road traction. 📐 Dimensions Exterior Length: Approximately 4,055 mm (varies slightly by market/trim) Width: Approximately 1,695 mm Height: Approximately 1,705 mm (varies with roof rails) Wheelbase: Approximately 2,580 mm Ground Clearance: Approximately 190 mm Weights Curb Weight: Approximately 1,150 - 1,250 kg (depending on transmission and drivetrain) Gross Vehicle Weight Rating: Typically around 1,700 kg 🛡️ Safety Features Ratings NHTSA Rating: Varies by market and testing year. Check specific regional reports for detailed ratings. Ancap Rating: Varies by market and testing year. Check specific regional reports for detailed ratings. Active Features ABS: Standard Anti-lock Braking System (ABS) available on most models. Ebd: Electronic Brakeforce Distribution (EBD) often integrated with ABS. Brake Assist: May be included in some configurations. Passive Features Airbags: Front airbags for driver and passenger; side and curtain airbags may be optional on higher trims. Seat Belts: 3-point ELR seat belts with pretensioners...
Automatic Transmission (AT) and Manual Transmission (MT) systems, including operation, overhaul, fluid specifications, and troubleshooting.
Drivetrain:
Four-wheel drive (4WD) system operation, differentials (front, center, rear), transfer case, drive shafts, CV joints.
Suspension:
Front suspension (MacPherson strut), rear suspension (multi-link or coil spring dependent on specific J210 variant), shock absorbers, springs, control arms, bushings.
Steering:
Power steering system (hydraulic or electric assist), steering rack, tie rod ends, steering column.
Brakes:
Front disc brakes, rear drum or disc brakes (variant dependent), anti-lock braking system (ABS), brake fluid specifications, bleeding procedures, component replacement.
Diagnostic flowcharts, symptom-based troubleshooting guides, identification of common problems and their solutions.
Repair:
Step-by-step repair procedures for all major vehicle systems, including component removal, installation, and adjustment.
Diagnostics:
On-Board Diagnostics (OBD-II) system information, DTC retrieval and clearing, sensor data interpretation.
Specifications:
Torque specifications for fasteners, clearances, fluid capacities, electrical specifications.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, including power distribution and signal paths.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable PDF for quick access to information.
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE (most common for J210)
Engine Type:
Inline-4, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)
Displacement:
1.5 Liters (1495 cc)
Bore X Stroke:
72.0 mm x 91.8 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
Approximately 105-109 PS (metric horsepower) @ 6000-6400 rpm
Torque:
Approximately 14.0-14.4 kgf·m (137-141 Nm) @ 4400-4800 rpm
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Grade Recommendation:
Octane rating of 91 or higher recommended.
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission (AT)
Optional
Transmission Type:
5-speed Manual Transmission (MT)
Features
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD).
4Wd System:
Active, full-time 4WD system, often with a center differential lock for enhanced off-road traction.
📐 Dimensions
Exterior
Length:
Approximately 4,055 mm (varies slightly by market/trim)
Width:
Approximately 1,695 mm
Height:
Approximately 1,705 mm (varies with roof rails)
Wheelbase:
Approximately 2,580 mm
Ground Clearance:
Approximately 190 mm
Weights
Curb Weight:
Approximately 1,150 - 1,250 kg (depending on transmission and drivetrain)
Gross Vehicle Weight Rating:
Typically around 1,700 kg
🛡️ Safety Features
Ratings
NHTSA Rating:
Varies by market and testing year. Check specific regional reports for detailed ratings.
Ancap Rating:
Varies by market and testing year. Check specific regional reports for detailed ratings.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) available on most models.
Ebd:
Electronic Brakeforce Distribution (EBD) often integrated with ABS.
Brake Assist:
May be included in some configurations.
Passive Features
Airbags:
Front airbags for driver and passenger; side and curtain airbags may be optional on higher trims.
Seat Belts:
3-point ELR seat belts with pretensioners and force limiters for front seats.
Child Seat Anchors:
ISOFIX/LATCH child seat anchoring points in rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/CD audio system, often with auxiliary input or optional USB/iPod connectivity on later models. Speaker configuration typically includes front and rear door speakers.
Display:
Basic digital or analog display for audio and climate controls. Navigation systems were rare or aftermarket additions.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
May be an optional feature.
Connectivity
Bluetooth:
Rarely factory-equipped; typically an aftermarket addition.
Usb Port:
May be present on higher trims or later production models, often as part of an upgraded audio system.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or 12 months, whichever comes first (subject to driving conditions).
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 20,000 km or 24 months.
Spark Plug Replacement:
Typically every 40,000 - 60,000 km, depending on spark plug type (e.g., iridium recommended).
Transmission Fluid Change:
Automatic Transmission Fluid (ATF): Every 40,000 - 60,000 km. Manual Transmission (MT) Fluid: Every 60,000 - 80,000 km.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, SL or higher grade; SAE 5W-30 viscosity recommended (check manual for specific temperature ranges).
Engine Oil Capacity:
Approximately 3.2 - 3.4 liters (with filter change).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Refer to manual; typically DEXRON-III ATF or specific power steering fluid.
Known Issues
Engine Reliability:
Generally reliable 3SZ-VE engine. Potential issues can include oil consumption in higher mileage units if not maintained, and occasional minor sensor issues.
Transmission Issues:
Automatic transmissions are typically robust, but regular fluid changes are crucial. Some users report occasional hesitancy or shift quality degradation if maintenance is neglected.
4Wd System:
The 4WD system is generally durable, but checks for leaks in differentials and transfer case seals are recommended during routine maintenance.
Suspension Wear:
As with many SUVs, suspension components like bushings, ball joints, and shock absorbers can wear over time, especially with frequent off-road use or driving on rough roads.
Rust:
Depending on climate and previous ownership, rust can be an issue, particularly on the underbody, exhaust system, and wheel arches.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, fuel-efficient, and often quirky vehicles, with a strong reputation in compact car and kei car segments.
Model Evolution
Terios Generation:
The J210 represents the second generation of the Daihatsu Terios, introduced globally around 2006.
Previous Generation:
The first generation (J100) was produced from 1997 to 2006.
Production
Manufacturing Locations:
Primarily manufactured by Daihatsu Motor Co., Ltd. in Japan, with production also occurring in other global facilities through licensing or joint ventures (e.g., Toyota in some markets).
Production Period:
2006 - 2014 (for the J210 model)
🏆 Awards & Recognition
Recognitions
Class Awards:
While not a segment leader in widespread awards, the Terios has been recognized in specific markets for its value, practicality, and off-road capability relative to its size and price point.
Ratings
Reliability Ratings:
Generally considered to have good reliability, particularly concerning the powertrain, though owner maintenance plays a significant role.
Certifications
Emissions Standards:
Complies with relevant emissions standards for the target markets during its production years (e.g., Euro IV, EPA standards).
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