DAIHATSU S85 HIJET Diesel Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Series: S85 Body Style: Panel Van / Microvan / Truck (depending on specific S85 variant) Powertrain Type: Diesel 👋 Introduction Market Position Vehicle Segment: Kei car / Light Commercial Vehicle (LCV) / Microvan Primary Use: Commercial (delivery, cargo), small business, personal transport Competitive Analysis Key Competitors: Suzuki Carry, Mitsubishi Minicab, Subaru Sambar (depending on market and specific era) Key Features Manual Advantage: Vehicle/model specific, not generic; dealer-level information Manual Benefit: Empowers DIY repairs, saves money, ensures correct procedures Content Highlight: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications 📋 Manual Details Coverage Areas Model Years Covered: All S85 Hijet Diesel models (specific year range not explicitly stated, but implied to be comprehensive for the S85 generation) Market Focus: Global Page Count Estimated Page Count: High (typical for comprehensive workshop manuals, likely several hundred pages) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format File Format: PDF Delivery Method Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, fuel system, lubrication, cooling, emission control systems Transmission: Manual and automatic transmission service, repair, and diagnostics Drivetrain: Front-wheel drive (FWD) or rear-wheel drive (RWD) systems, axles, differentials Suspension: Front and rear suspension components, shock absorbers, springs, steering linkage Brakes: Hydraulic brake system, calipers, rotors, drums, parking brake, ABS (if equipped) Steering: Steering column, steering gear, power steering system (if equipped) Electrical: Starting system, charging system, ignition system, lighting, accessories, instrument panel, wiring schematics Body And Chassis: Body panels, doors, interior trim, glass, chassis components, frame repair HVAC: Heating, ventilation, and air conditioning system service and repair Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting guides, symptom analysis, fault code interpretation (if applicable) Repair: Component removal, installation, adjustment, and rebuilding for all major systems Wiring Schematics: Detailed electrical diagrams for troubleshooting and repair Technical Depth Depth: Comprehensive A-Z repair coverage, factory-level detail Target User: Professional technicians and experienced DIY mechanics 📊 Manual Specifications File Format Compatibility: Windows (XP, Vista, 7, ME, 98, NT, 2000), Mac OS Software Requirement: Adobe PDF Reader Print Quality Printability: All pages printable, ability to enlarge images Binding Type Binding: Digital (PDF) Paper Type Paper: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: Likely F6A (petrol) or similar diesel variants like SD20 or similar small displacement diesels for the S80/S85 series. Specific diesel engine code needed for definitive confirmation. Engine Type: Diesel (Inline 3-cylinder or 4-cylinder, naturally aspirated or turbocharged) Displacement: Typically around 1.0L to 1.3L for diesel variants of this era. Performance Horsepower Range: Likely in the 40-60 HP range for typical diesel engines of this class. Torque Range: Torque figures would be modest, optimized for low-end grunt suitable for hauling. Fuel System Fuel Delivery: Indirect injection or direct injection with rotary or inline injection pumps. Emissions Control: Euro I/II standards, EGR, glow plugs for cold starts. 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: Likely a 3-speed automatic transmission was available on some models. Features Drive Layout: Mid-engine, Rear-wheel drive (MR) or Mid-engine, All-wheel drive (4WD) were common configurations. Gear Ratios: Specific gear ratios would be detailed in the manual, optimized for economy and utility. 📐 Dimensions Exterior Length: Variable by body style, typically within Kei car regulations (e.g., ~3.4m) Width: Variable by body style, typically within Kei car regulations (e.g., ~1.49m) Height: Variable by body style, can be quite tall for van configurations. Weights Curb Weight: Typically 700-900 kg, depending on configuration. Payload Capacity: Significant for its size, designed for commercial use. 🛡️ Safety Features Ratings Crash Test Data: Limited public data for this specific model from major rating agencies due to its commercial nature and market. Active Features Braking System: Front disc, rear drum brakes standard; ABS may be an option on later models or higher trims. Passive Features Seatbelts: Standard front seatbelts, likely lap belts for older rear occupants if applicable. Body Structure: Reinforced chassis and safety cell design, but typical for its class and era. 💡 Technology Features Infotainment Entertainment System: Basic AM/FM radio and cassette player, or often just a radio delete for commercial base models. Driver Assistance Assistance Features: Minimal; focus on basic functionality and reliability. ABS and airbags were rare or non-existent on base models of this era. Connectivity Connectivity Options: None beyond basic accessory power outlets. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on operating conditions and oil type. Air Filter Replacement: Recommended every 15,000-30,000 km or annually. Fuel Filter Replacement: Crucial for diesel; often recommended every 20,000-40,000 km. Timing Belt Replacement: If applicable to the diesel engine, typically every 70,000-100,000 km. Check manual for confirmation of belt vs. chain. Fluid Specifications Engine Oil Type: Diesel-specific engine oil, e.g., API CD/CE/CF, SAE 10W-30 or 15W-40 depending on climate. Engine Oil Capacity:...
Professional technicians and experienced DIY mechanics
📊 Manual Specifications
File Format
Compatibility:
Windows (XP, Vista, 7, ME, 98, NT, 2000), Mac OS
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages printable, ability to enlarge images
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely F6A (petrol) or similar diesel variants like SD20 or similar small displacement diesels for the S80/S85 series. Specific diesel engine code needed for definitive confirmation.
Engine Type:
Diesel (Inline 3-cylinder or 4-cylinder, naturally aspirated or turbocharged)
Displacement:
Typically around 1.0L to 1.3L for diesel variants of this era.
Performance
Horsepower Range:
Likely in the 40-60 HP range for typical diesel engines of this class.
Torque Range:
Torque figures would be modest, optimized for low-end grunt suitable for hauling.
Fuel System
Fuel Delivery:
Indirect injection or direct injection with rotary or inline injection pumps.
Emissions Control:
Euro I/II standards, EGR, glow plugs for cold starts.
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
Likely a 3-speed automatic transmission was available on some models.
Features
Drive Layout:
Mid-engine, Rear-wheel drive (MR) or Mid-engine, All-wheel drive (4WD) were common configurations.
Gear Ratios:
Specific gear ratios would be detailed in the manual, optimized for economy and utility.
📐 Dimensions
Exterior
Length:
Variable by body style, typically within Kei car regulations (e.g., ~3.4m)
Width:
Variable by body style, typically within Kei car regulations (e.g., ~1.49m)
Height:
Variable by body style, can be quite tall for van configurations.
Weights
Curb Weight:
Typically 700-900 kg, depending on configuration.
Payload Capacity:
Significant for its size, designed for commercial use.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data for this specific model from major rating agencies due to its commercial nature and market.
Active Features
Braking System:
Front disc, rear drum brakes standard; ABS may be an option on later models or higher trims.
Passive Features
Seatbelts:
Standard front seatbelts, likely lap belts for older rear occupants if applicable.
Body Structure:
Reinforced chassis and safety cell design, but typical for its class and era.
💡 Technology Features
Infotainment
Entertainment System:
Basic AM/FM radio and cassette player, or often just a radio delete for commercial base models.
Driver Assistance
Assistance Features:
Minimal; focus on basic functionality and reliability. ABS and airbags were rare or non-existent on base models of this era.
Connectivity
Connectivity Options:
None beyond basic accessory power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on operating conditions and oil type.
Air Filter Replacement:
Recommended every 15,000-30,000 km or annually.
Fuel Filter Replacement:
Crucial for diesel; often recommended every 20,000-40,000 km.
Timing Belt Replacement:
If applicable to the diesel engine, typically every 70,000-100,000 km. Check manual for confirmation of belt vs. chain.
Fluid Specifications
Engine Oil Type:
Diesel-specific engine oil, e.g., API CD/CE/CF, SAE 10W-30 or 15W-40 depending on climate.
Engine Oil Capacity:
Around 4.0-5.0 liters, depending on engine variant.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Transmission Fluid Type:
Manual: GL-4 gear oil; Automatic: Dexron II/III or equivalent.
Known Issues
Diesel Engine:
Glow plug issues, injector pump wear, carbon buildup in intake/exhaust, potential head gasket leaks if overheated.
Chassis Body:
Corrosion in critical areas (e.g., underbody, wheel wells), suspension wear due to commercial use.
Electrical System:
Aging wiring harnesses, corroded connectors, starter motor and alternator wear.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu is known for its expertise in small, fuel-efficient vehicles, particularly Kei cars and light commercial vehicles.
Model Evolution
Hijet Lineage:
The Hijet nameplate has a long history, dating back to the 1960s, evolving through numerous generations of microvans and trucks.
Production
S85 Generation:
The S80 series, including the S85, was produced roughly from the late 1980s through the 1990s, succeeding earlier generations and preceding the S200 series.
Production Location
Manufacturing Base:
Primarily Japan, with potential assembly in other regions under license or for specific markets.
🏆 Awards & Recognition
Recognitions
Award History:
While specific awards for the S85 Hijet diesel are not widely publicized, the Hijet line consistently ranks high in its segment for reliability, practicality, and value in various markets.
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