Daihatsu Terios 2 J200 2014 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2nd Generation (J200) Model Year: 2014 Codes Chassis Code: J200 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV / Mini SUV Target Audience: Individuals and families seeking a practical, affordable, and capable compact SUV for urban and light off-road use. Competitive Analysis Key Competitors: Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Suzuki Vitara, Mitsubishi ASX, Nissan Qashqai (depending on market). Key Features Vehicle Platform: Body-on-frame construction (for some markets/variants) or monocoque, offering robustness and utility. Drivetrain Options: Available in both 2WD and 4WD (often with selectable or permanent 4WD systems) for enhanced traction. Practicality: Compact dimensions suitable for urban environments, with versatile interior space and higher seating position. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Downloadable PDF Page Count: Hundreds (Specific count not provided in product description, but implied to be extensive) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagrams, disassembly, assembly, overhaul procedures for engine components (pistons, rings, bearings, crankshaft, camshaft, valves, cylinder head, block). Engine Management: Fuel injection system, ignition system, emission control systems, sensors, actuators, ECU diagnostics and troubleshooting. Transmission Manual: Manual transmission (if applicable for the model year/variant): disassembly, assembly, gear selection, clutch operation, lubrication. Transmission Automatic: Automatic transmission (if applicable for the model year/variant): overhaul, torque converter, hydraulic control, electronic control, ATF specifications and procedures. Drivetrain: Four-wheel drive system (if equipped), differential (front, rear, center), drive shafts, CV joints, prop shafts, hub bearings, lubrication. Suspension: Front and rear suspension components (struts, shocks, springs, control arms, bushings, ball joints, stabilizer bars), alignment specifications, troubleshooting. Steering: Power steering system (hydraulic or electric), steering rack, tie rods, steering column, column lock, troubleshooting. Brakes: Front and rear brake systems (disc/drum), brake calipers, rotors, pads, master cylinder, brake booster, ABS system, parking brake, hydraulic circuits, bleeding procedures. Electrical System: Battery, charging system (alternator, starter), lighting (headlights, taillights, interior), horn, wipers, washers, power windows, power locks, mirrors. Body Electrical: Body control module (BCM), fuse box diagrams, relay locations, wiring harnesses, connectors, diagnostic port (OBD-II). HVAC: Heating, ventilation, and air conditioning (HVAC) system: refrigerant, compressor, condenser, evaporator, blower motor, controls, troubleshooting. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, seat removal, glass replacement, structural components, rust prevention, undercoating. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, diagnostic procedures for safety restraints. Procedures Included Preventive Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, lubrication points, inspections. Troubleshooting Diagnostics: Symptom-based troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures for electrical components and mechanical systems. Repair And Overhaul: Step-by-step instructions for component removal, installation, adjustment, and rebuilding. Wiring Diagrams: Comprehensive electrical wiring diagrams for all major systems, including component locations and wire color coding. Torque Specifications: Precise torque values for all critical fasteners to ensure proper assembly and prevent component damage. Special Tools: Identification and usage of specialized tools required for specific repair and maintenance procedures. Technical Depth Depth Of Coverage: Complete factory-level repair information suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Capabilities: In-depth diagnostic procedures, including use of scan tools and interpretation of sensor data. Rebuild Procedures: Detailed instructions for rebuilding major components like engines, transmissions, and differentials. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF for efficient information retrieval. Print Quality: Designed for clear printing, allowing for individual page printing or full manual printing. Binding Type Binding: N/A (Digital Download PDF) Paper Type Paper Type: N/A (Digital Download PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common: 3SZ-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm (approx.) Compression Ratio: 10.0:1 (approx.) Performance Horsepower Ps: Approximately 109 PS (80 kW) at 6000 rpm (varies slightly by market/tune) Torque Nm: Approximately 141 Nm (104 lb-ft) at 4400 rpm (varies slightly by market/tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Control: Catalytic converter, secondary air injection (depending on market regulations) 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic Transmission Optional Transmission Type Optional: 5-Speed Manual Transmission (availability varies by market) Features Drivetrain Options: 2WD (Rear-wheel drive) and 4WD (Four-wheel drive, often with viscous coupling center differential) 📐 Dimensions Exterior Length Mm: Approx. 4005 - 4055 mm (varies slightly by market/bumper design) Width Mm: Approx. 1695 mm Height Mm: Approx. 1700 - 1740 mm (varies by roof rails/4WD) Wheelbase Mm: Approx. 2580 mm Ground Clearance Mm: Approx. 190 mm (varies by model/4WD) Interior Seating Capacity: 5 Passengers Cargo Cargo Volume Liters: Approx. 350 - 450 liters (rear seats up, varies by configuration) Weights Curb Weight Kg: Approx. 1150 - 1250 kg (varies by drivetrain and equipment) 🛡️ Safety Features Ratings Euro Ncap Rating: Likely received 3-4 star ratings in its category, depending on specific test year...
Fuel injection system, ignition system, emission control systems, sensors, actuators, ECU diagnostics and troubleshooting.
Transmission Manual:
Manual transmission (if applicable for the model year/variant): disassembly, assembly, gear selection, clutch operation, lubrication.
Transmission Automatic:
Automatic transmission (if applicable for the model year/variant): overhaul, torque converter, hydraulic control, electronic control, ATF specifications and procedures.
Front and rear suspension components (struts, shocks, springs, control arms, bushings, ball joints, stabilizer bars), alignment specifications, troubleshooting.
Steering:
Power steering system (hydraulic or electric), steering rack, tie rods, steering column, column lock, troubleshooting.
Brakes:
Front and rear brake systems (disc/drum), brake calipers, rotors, pads, master cylinder, brake booster, ABS system, parking brake, hydraulic circuits, bleeding procedures.
Electrical System:
Battery, charging system (alternator, starter), lighting (headlights, taillights, interior), horn, wipers, washers, power windows, power locks, mirrors.
Body Electrical:
Body control module (BCM), fuse box diagrams, relay locations, wiring harnesses, connectors, diagnostic port (OBD-II).
HVAC:
Heating, ventilation, and air conditioning (HVAC) system: refrigerant, compressor, condenser, evaporator, blower motor, controls, troubleshooting.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, seat removal, glass replacement, structural components, rust prevention, undercoating.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, diagnostic procedures for safety restraints.
Approx. 1150 - 1250 kg (varies by drivetrain and equipment)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely received 3-4 star ratings in its category, depending on specific test year and equipment. (Specific rating not universally standardized for all markets).
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebs:
Likely available (Electronic Brakeforce Distribution)
Brake Assist:
Possibly available (Brake Assist System - BAS)
Passive Features
Airbags:
Front airbags for driver and passenger (standard). Side and curtain airbags often optional or market-dependent.
Seatbelts:
3-point ELR seatbelts with pretensioners for front seats, 3-point ELR for rear seats. ISOFIX child seat anchors.
Body Structure:
Reinforced body structure with crumple zones for improved impact absorption.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically feature a basic audio system (AM/FM radio, CD player). Higher trims may offer touchscreen infotainment with navigation, Bluetooth, and USB connectivity.
Speaker System:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Parking Assistance:
Rear parking sensors may be available on higher trims. Backup cameras were less common in this generation but might exist on top-tier models.
Cruise Control:
Available on higher trim levels.
Connectivity
Usb Aux Ports:
Availability depends on trim level; often integrated with the infotainment system.
Bluetooth:
Available on higher trim levels for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for specific interval based on driving conditions).
Air Filter Replacement:
Every 15,000 - 30,000 km or as needed based on operating environment.
Spark Plug Replacement:
Typically around 30,000 - 60,000 km for standard spark plugs, longer for iridium/platinum types.
Coolant Replacement:
Initial replacement at a higher mileage (e.g., 100,000 km), then every 40,000 - 50,000 km or 2-3 years.
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5 or higher. Viscosity typically 0W-20 or 5W-30 (refer to manual for exact specification).
Engine Oil Capacity:
Approx. 3.7 - 3.9 liters with filter change (check manual).
Transmission Fluid Automatic:
Dexron III/Mercon or equivalent synthetic ATF (refer to manual for specific part number, e.g., Daihatsu ATF D3).
Transmission Fluid Manual:
GL-4 specification gear oil, SAE 75W-90 or 80W-90 (check manual).
Coolant Type:
Ethylene glycol-based, long-life coolant (pink or red color typically) – consult manual for specific type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), brake pads and rotors, exhaust system components, starter motor, alternator.
Engine Performance Notes:
While generally reliable, some units might experience occasional rough idling or reduced power if maintenance is neglected. The 1.5L engine is adequate for its class but not highly performance-oriented.
Transmission Behavior:
Automatic transmissions are generally robust; ensure regular fluid changes to maintain smooth operation. Manual transmissions are typically durable.
Electrical Quirks:
Less common, but potential issues can arise from aging wiring harnesses, door lock actuators, or power window regulators. Fuse box issues are always worth checking.
📚 Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu has a long history of producing small, fuel-efficient, and reliable vehicles, often focusing on practicality and value.
Model Evolution
Terios Lineage:
The Terios nameplate dates back to 1997. The J200 generation represents a significant evolution from the previous compact SUV, often larger and more refined, while retaining its core identity as a small, capable crossover.
Production
Production Period:
The J200 generation was produced from approximately 2006 to 2017. The 2014 model falls within the latter half of this generation's lifecycle.
Manufacturing Locations:
Primarily manufactured in Japan, with some production or assembly possibly occurring in other countries depending on market distribution.
🏆 Awards & Recognition
Recognitions
Reliability Ratings:
Daihatsu vehicles are generally recognized for reliability and durability, particularly in Asian markets. Specific awards vary by region and year.
Ratings
Customer Satisfaction:
Often receives positive feedback for its practicality, fuel efficiency, and value for money, contributing to good customer satisfaction.
Certifications
Emissions Standards:
Complies with relevant emissions standards for its production year and market (e.g., Euro 4/5, JPN R08).
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