Daihatsu Terios 2 J210 2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Generation: 2 (J200/J210) Model Year: 2009 Chassis Code: J210 Market Segment: Subcompact SUV 👋 Introduction Market Position Vehicle Type: Compact SUV, often referred to as a small crossover or light utility vehicle. Target Demographic: Buyers seeking an affordable, practical, and often fuel-efficient vehicle for urban and light off-road use. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan Qashqai (depending on region). Key Features Platform: Typically based on a car platform (e.g., shared with Daihatsu Boon/Sirion), offering car-like ride comfort. Drivetrain Options: Available in Front-Wheel Drive (FWD) and Selectable/Full-Time Four-Wheel Drive (4WD) configurations. Design Philosophy: Compact exterior dimensions for maneuverability, with a surprisingly spacious interior for its class. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual (FSM) Language: English Format: Downloadable PDF Page Count: Hundreds of pages (exact count not specified, but implies comprehensive) Distribution: Official Factory Documentation 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, repair procedures, cylinder head, block, pistons, crankshaft, camshafts, valve train. Engine Management: Fuel injection system (EFI), ignition system, emission control systems, engine control unit (ECU) diagnostics, sensors and actuators. Transmission Manual: Service and repair of the manual transmission, clutch system, gearshift mechanisms, component inspection. Transmission Automatic: Service and repair of the automatic transmission, torque converter, valve body, electronic control, fluid service. Drivetrain: Front axle, rear axle, driveshafts, differentials, propeller shaft (if applicable), transfer case (if 4WD). Suspension: Front suspension (MacPherson strut), rear suspension (multi-link or independent), shock absorbers, springs, control arms, bushings, alignment procedures. Steering: Power steering system (hydraulic or electric), steering column, steering gear/rack and pinion, tie rods, alignment. Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid specifications, bleeding procedures, component replacement. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, power distribution. Body And Interior: Body panel removal/installation, interior trim, seats, dashboard, doors, windows, locks, exterior trim, bumpers, glass replacement. Climate Control: Air conditioning system (refrigerant, components), heating system, ventilation, HVAC unit, diagnosis and repair. Safety Systems: Airbag system (SRS), seatbelt mechanisms, diagnosis and repair of safety related components. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), specific diagnostic procedures for various systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Component Replacement: Detailed step-by-step instructions for replacing major and minor components across all systems. Troubleshooting: Systematic diagnostic approaches for identifying and resolving common and uncommon faults. Overhaul Rebuild: Complete procedures for overhauling engines, transmissions, and other major mechanical assemblies. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Specifications Settings: Torque specifications, clearances, adjustments, and alignment settings for all components. Special Tools: Identification and usage of any specialized tools required for specific repair procedures. Technical Depth Depth Level: Factory-level comprehensive coverage, suitable for professional technicians and advanced DIYers. Diagnostic Capability: In-depth diagnostic procedures, including symptom-based troubleshooting and specific component testing. Repair Complexity: Covers everything from basic fluid changes to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick location of specific information. Printability: Designed for full or partial printing of individual sections as needed. Digital Features: Hyperlinked sections or bookmarks for easier navigation are common in factory PDFs. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: Not applicable for digital PDF download, but original factory manuals are typically bound professionally. Paper Type Paper: Not applicable for digital PDF download, but factory manuals are printed on durable, high-quality paper. ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve with VVT-i (Variable Valve Timing with intelligence). Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approx. 105-109 PS (metric horsepower) @ ~6000 rpm (varies slightly by market and tune). Torque: Approx. 140-145 Nm (Newton-meters) @ ~3200-3400 rpm (varies slightly by market and tune). Fuel System Fuel Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (petrol) Emissions Compliance: Meets Euro IV or equivalent emissions standards for the model year. 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Transmission Features: Selectable 4WD system with viscous coupling center differential (on 4WD models) or permanent All-Wheel Drive (AWD). 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 inches) Width: Approx. 1,690 mm (66.5 inches) Height: Approx. 1,700 mm (66.9 inches) (excluding roof rails) Wheelbase: Approx. 2,490 mm (98.0 inches) Ground Clearance: Approx. 190 mm (7.5 inches) Weights Curb Weight FWD Man: Approx. 1,160 kg (2,557 lbs) Curb Weight 4Wd Auto: Approx. 1,260 kg (2,778 lbs) Cargo Cargo Volume Seats Up: Approx. 300 liters (10.6 cu ft) Cargo Volume Seats Down: Approx. 750 liters (26.5 cu ft) 🛡️ Safety Features Ratings Crash Test Ratings: Ratings vary by...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Model Generation:

2 (J200/J210)

Model Year:

Chassis Code:

Market Segment:

Subcompact SUV

👋 Introduction

Market Position

Vehicle Type:

Compact SUV, often referred to as a small crossover or light utility vehicle.

Target Demographic:

Buyers seeking an affordable, practical, and often fuel-efficient vehicle for urban and light off-road use.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan Qashqai (depending on region).

Key Features

Platform:

Typically based on a car platform (e.g., shared with Daihatsu Boon/Sirion), offering car-like ride comfort.

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and Selectable/Full-Time Four-Wheel Drive (4WD) configurations.

Design Philosophy:

Compact exterior dimensions for maneuverability, with a surprisingly spacious interior for its class.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual (FSM)

Language:

English

Format:

Downloadable PDF

Page Count:

Hundreds of pages (exact count not specified, but implies comprehensive)

Distribution:

Official Factory Documentation

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, repair procedures, cylinder head, block, pistons, crankshaft, camshafts, valve train.

Engine Management:

Fuel injection system (EFI), ignition system, emission control systems, engine control unit (ECU) diagnostics, sensors and actuators.

Transmission Manual:

Service and repair of the manual transmission, clutch system, gearshift mechanisms, component inspection.

Transmission Automatic:

Service and repair of the automatic transmission, torque converter, valve body, electronic control, fluid service.

Drivetrain:

Front axle, rear axle, driveshafts, differentials, propeller shaft (if applicable), transfer case (if 4WD).

Suspension:

Front suspension (MacPherson strut), rear suspension (multi-link or independent), shock absorbers, springs, control arms, bushings, alignment procedures.

Steering:

Power steering system (hydraulic or electric), steering column, steering gear/rack and pinion, tie rods, alignment.

Brakes:

Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid specifications, bleeding procedures, component replacement.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, power distribution.

Body And Interior:

Body panel removal/installation, interior trim, seats, dashboard, doors, windows, locks, exterior trim, bumpers, glass replacement.

Climate Control:

Air conditioning system (refrigerant, components), heating system, ventilation, HVAC unit, diagnosis and repair.

Safety Systems:

Airbag system (SRS), seatbelt mechanisms, diagnosis and repair of safety related components.

Diagnostics:

Troubleshooting charts, diagnostic trouble codes (DTCs), specific diagnostic procedures for various systems.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.

Component Replacement:

Detailed step-by-step instructions for replacing major and minor components across all systems.

Troubleshooting:

Systematic diagnostic approaches for identifying and resolving common and uncommon faults.

Overhaul Rebuild:

Complete procedures for overhauling engines, transmissions, and other major mechanical assemblies.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Specifications Settings:

Torque specifications, clearances, adjustments, and alignment settings for all components.

Special Tools:

Identification and usage of any specialized tools required for specific repair procedures.

Technical Depth

Depth Level:

Factory-level comprehensive coverage, suitable for professional technicians and advanced DIYers.

Diagnostic Capability:

In-depth diagnostic procedures, including symptom-based troubleshooting and specific component testing.

Repair Complexity:

Covers everything from basic fluid changes to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF, allowing for quick location of specific information.

Printability:

Designed for full or partial printing of individual sections as needed.

Digital Features:

Hyperlinked sections or bookmarks for easier navigation are common in factory PDFs.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding:

Not applicable for digital PDF download, but original factory manuals are typically bound professionally.

Paper Type

Paper:

Not applicable for digital PDF download, but factory manuals are printed on durable, high-quality paper.

⚙️ Engine Specifications

Primary Engine

Engine Code:

K3-VE

Engine Type:

Inline 4-cylinder, DOHC, 16-valve with VVT-i (Variable Valve Timing with intelligence).

Displacement:

1.5 Liters (1495 cc)

Performance

Horsepower:

Approx. 105-109 PS (metric horsepower) @ ~6000 rpm (varies slightly by market and tune).

Torque:

Approx. 140-145 Nm (Newton-meters) @ ~3200-3400 rpm (varies slightly by market and tune).

Fuel System

Fuel Induction:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (petrol)

Emissions Compliance:

Meets Euro IV or equivalent emissions standards for the model year.

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission

Optional

Transmission Type Opt:

4-speed Automatic Transmission

Features

Transmission Features:

Selectable 4WD system with viscous coupling center differential (on 4WD models) or permanent All-Wheel Drive (AWD).

📐 Dimensions

Exterior

Length:

Approx. 4,055 mm (159.6 inches)

Width:

Approx. 1,690 mm (66.5 inches)

Height:

Approx. 1,700 mm (66.9 inches) (excluding roof rails)

Wheelbase:

Approx. 2,490 mm (98.0 inches)

Ground Clearance:

Approx. 190 mm (7.5 inches)

Weights

Curb Weight FWD Man:

Approx. 1,160 kg (2,557 lbs)

Curb Weight 4Wd Auto:

Approx. 1,260 kg (2,778 lbs)

Cargo

Cargo Volume Seats Up:

Approx. 300 liters (10.6 cu ft)

Cargo Volume Seats Down:

Approx. 750 liters (26.5 cu ft)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Ratings vary by region and testing organization (e.g., ANCAP, Euro NCAP). Likely achieved respectable scores for its class at the time.

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Brakeforce Distribution (EBD)

Traction Control:

Optional or standard depending on trim level and market.

Passive Features

Airbags:

Front driver and passenger airbags are standard. Side airbags and curtain airbags may be optional depending on market/trim.

Seatbelts:

3-point seatbelts with pretensioners for front occupants, 3-point or lap belts for rear occupants.

Child Seat Anchors:

ISOFIX/LATCH child seat anchorage points.

💡 Technology Features

Infotainment

Infotainment System:

Basic factory infotainment system, likely including an AM/FM radio, CD player, and possibly MP3 playback. Aux input might be present.

Speaker System:

Typically a 4 or 6 speaker setup.

Driver Assistance

Parking Assistance:

Optional rear parking sensors might be available on higher trims.

Cruise Control:

Available on some higher trim levels.

Connectivity

Bluetooth:

May be available as an option on higher trim levels or as an aftermarket addition.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first. Consult manual for exact specification.

Air Filter Replacement:

Inspect every 20,000 km (12,000 miles), replace as needed. Consult manual for exact specification.

Spark Plug Replacement:

Typically around 60,000 km - 100,000 km (36,000 - 60,000 miles) for iridium plugs, refer to manual for specific type and interval.

Transmission Fluid Change:

Manual: Inspect every 40,000 km (24,000 miles), change as needed. Automatic: Typically every 60,000 km - 80,000 km (36,000 - 48,000 miles). Consult manual for exact specification.

Fluid Specifications

Engine Oil Type:

API SN/SM/SL or ILSAC GF-5/GF-4, SAE 0W-20, 5W-20, or 5W-30 (depending on climate and specific engine requirements). Consult manual.

Engine Oil Capacity:

Approx. 3.7 liters (3.9 US quarts) with filter change for the K3-VE engine. Consult manual for exact capacity.

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Check for specific Daihatsu/Toyota color specifications (often Pink/Red Long Life Coolant).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (refer to manual for specific requirement).

Power Steering Fluid:

Refer to manual; likely a specific ATF or hydraulic fluid.

Known Issues

Common Wear Items:

Suspension components (bushings, ball joints), exhaust system, brake pads/rotors due to typical usage.

Engine Performance Issues:

Occasional issues with ignition coils, fuel injectors, or VVT solenoid due to age and mileage. Carbon buildup can affect performance.

Transmission Longevity:

Generally reliable, but proper fluid maintenance is crucial for automatic transmission longevity. Manual clutch wear is a normal wear item.

Electrical Quirks:

Minor electrical gremlins can occur with age, typically related to switches, sensors, or interior lighting, but no widespread major systemic issues are commonly reported.

📚 Vehicle History

Brand Heritage

Daihatsu Heritage:

Daihatsu, a subsidiary of Toyota, has a long history in producing compact and specialized vehicles, known for reliability and value.

Model Evolution

Terios Generation 2:

The J200/J210 generation (introduced globally around 2005-2006) marked a significant redesign from the first generation, offering a more modern appearance and improved driving dynamics.

Production

Manufacturing Locations:

Primarily manufactured in Japan, with production facilities or assembly plants in other countries depending on the market (e.g., Indonesia, India).

🏆 Awards & Recognition

Recognitions

Awards Certifications:

The Terios is generally recognized for its value, practicality, and off-road capability (relative to its class). Specific awards would vary by market and year, often focusing on affordability and suitability for developing markets.