Daihatsu Terios 2 J211 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2nd Generation Chassis Code: J211 Model Year: 2007 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, and automotive enthusiasts. Competitive Analysis Competitors: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (earlier generations), Nissan X-Trail (smaller variants). Key Features Vehicle Type: Compact SUV with optional four-wheel drive, known for its practicality and maneuverability. Manual Benefit: Empowers owners with the knowledge to maintain and repair their vehicle, potentially saving costs and extending vehicle lifespan. 📋 Manual Details Coverage Areas Coverage Scope: All models, engines, and trims for the 2007 Daihatsu Terios J211 Page Count Estimated Pages: High (typical workshop manuals range from 1500-3000+ pages, actual count not specified but implied comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English (presumed based on common market availability for this product) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, testing, and repair of all engine components, including cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling, and emission control. Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel lines, fuel tank, and evaporative emission control (EVAP). Transmission: Manual and Automatic transmission overhaul, diagnosis, clutch system, torque converter, gear shifting mechanisms, and transmission fluid specifications. Drivetrain: Four-wheel drive (4WD) system, transfer case, propeller shafts, differentials (front and rear), drive shafts, constant velocity (CV) joints, and wheel hubs. Brakes: Front and rear brake systems (disc/drum configurations), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, brake fluid specifications, and bleeding procedures. Suspension: Front suspension (e.g., MacPherson struts, coil springs), rear suspension (e.g., multi-link, coil springs), shock absorbers, springs, control arms, stabilizer bars, and wheel alignment specifications. Steering: Power steering system (hydraulic or electric), steering rack/gearbox, steering column, tie rods, and alignment. Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, and component testing. Body And Chassis: Body panel removal and installation, doors, windows, glass, mirrors, interior trim, exterior trim, bumpers, chassis lubrication, and rust prevention. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, operation, diagnosis, and repair. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, and related sensors and control modules. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs, brake inspection, tire rotation. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, and common fault diagnosis for all major systems. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement, differential repair. Component Replacement: Step-by-step instructions for replacing specific parts such as alternators, starter motors, water pumps, radiators, fuel pumps, suspension arms, CV joints, etc. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, grounds, and component locations. Technical Specifications: Torque specifications, clearances, fluid capacities, diagnostic trouble codes (DTCs), and test values for all components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance and minor repairs to complete engine and transmission overhauls, including advanced diagnostics and electrical system troubleshooting. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick information retrieval (typical for quality PDF manuals). Print Quality Printability: Printable, allowing users to generate hard copies of specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: Likely 3SZ-VE (common for this generation in many markets) Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing-intelligent, specific implementation might vary by market) Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approximately 107-109 PS (79-81 kW) at around 6000 rpm (exact figure may vary by market and specific engine tune) Torque: Approximately 140-141 Nm (103-104 lb-ft) at around 4400 rpm (exact figure may vary by market and specific engine tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating specified by manufacturer, typically 91 or higher) Cooling System Coolant Type: Ethylene Glycol-based antifreeze coolant (e.g., Toyota Super Long Life Coolant or equivalent, 50/50 mix with distilled water) Lubrication System Engine Oil Type: SAE 5W-30 or 5W-40, API SN or higher, ILSAC GF-5 or higher (check owner's manual for specific recommendations). Oil Capacity: Approximately 3.7 - 3.9 Liters (3.9 - 4.1 US Quarts) with filter change (check manual for exact capacity). 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: Selectable 4WD (often with high/low range or Lock mode) and 2WD (Rear-Wheel Drive). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil (check manual for specific OEM part number or equivalent). Automatic Transmission Fluid: Dexron III/VI or equivalent ATF fluid (check manual for specific OEM part number or equivalent). 📐 Dimensions Exterior Length: Approximately 4,195 mm...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation:

2nd Generation

Chassis Code:

Model Year:

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

Owners seeking to perform their own maintenance and repairs, independent repair shops, and automotive enthusiasts.

Competitive Analysis

Competitors:

Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (earlier generations), Nissan X-Trail (smaller variants).

Key Features

Vehicle Type:

Compact SUV with optional four-wheel drive, known for its practicality and maneuverability.

Manual Benefit:

Empowers owners with the knowledge to maintain and repair their vehicle, potentially saving costs and extending vehicle lifespan.

📋 Manual Details

Coverage Areas

Coverage Scope:

All models, engines, and trims for the 2007 Daihatsu Terios J211

Page Count

Estimated Pages:

High (typical workshop manuals range from 1500-3000+ pages, actual count not specified but implied comprehensive)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English (presumed based on common market availability for this product)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, overhaul, testing, and repair of all engine components, including cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling, and emission control.

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel lines, fuel tank, and evaporative emission control (EVAP).

Transmission:

Manual and Automatic transmission overhaul, diagnosis, clutch system, torque converter, gear shifting mechanisms, and transmission fluid specifications.

Drivetrain:

Four-wheel drive (4WD) system, transfer case, propeller shafts, differentials (front and rear), drive shafts, constant velocity (CV) joints, and wheel hubs.

Brakes:

Front and rear brake systems (disc/drum configurations), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, brake fluid specifications, and bleeding procedures.

Suspension:

Front suspension (e.g., MacPherson struts, coil springs), rear suspension (e.g., multi-link, coil springs), shock absorbers, springs, control arms, stabilizer bars, and wheel alignment specifications.

Steering:

Power steering system (hydraulic or electric), steering rack/gearbox, steering column, tie rods, and alignment.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, and component testing.

Body And Chassis:

Body panel removal and installation, doors, windows, glass, mirrors, interior trim, exterior trim, bumpers, chassis lubrication, and rust prevention.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, operation, diagnosis, and repair.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, and related sensors and control modules.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and top-offs, brake inspection, tire rotation.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, and common fault diagnosis for all major systems.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement, differential repair.

Component Replacement:

Step-by-step instructions for replacing specific parts such as alternators, starter motors, water pumps, radiators, fuel pumps, suspension arms, CV joints, etc.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including power distribution, grounds, and component locations.

Technical Specifications:

Torque specifications, clearances, fluid capacities, diagnostic trouble codes (DTCs), and test values for all components.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance and minor repairs to complete engine and transmission overhauls, including advanced diagnostics and electrical system troubleshooting.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text content for quick information retrieval (typical for quality PDF manuals).

Print Quality

Printability:

Printable, allowing users to generate hard copies of specific sections or the entire manual.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely 3SZ-VE (common for this generation in many markets)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing-intelligent, specific implementation might vary by market)

Displacement:

1.5 Liters (1495 cc)

Performance

Horsepower:

Approximately 107-109 PS (79-81 kW) at around 6000 rpm (exact figure may vary by market and specific engine tune)

Torque:

Approximately 140-141 Nm (103-104 lb-ft) at around 4400 rpm (exact figure may vary by market and specific engine tune)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Octane rating specified by manufacturer, typically 91 or higher)

Cooling System

Coolant Type:

Ethylene Glycol-based antifreeze coolant (e.g., Toyota Super Long Life Coolant or equivalent, 50/50 mix with distilled water)

Lubrication System

Engine Oil Type:

SAE 5W-30 or 5W-40, API SN or higher, ILSAC GF-5 or higher (check owner's manual for specific recommendations).

Oil Capacity:

Approximately 3.7 - 3.9 Liters (3.9 - 4.1 US Quarts) with filter change (check manual for exact capacity).

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission

Features

Drivetrain Options:

Selectable 4WD (often with high/low range or Lock mode) and 2WD (Rear-Wheel Drive).

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 gear oil (check manual for specific OEM part number or equivalent).

Automatic Transmission Fluid:

Dexron III/VI or equivalent ATF fluid (check manual for specific OEM part number or equivalent).

📐 Dimensions

Exterior

Length:

Approximately 4,195 mm (165.16 inches)

Width:

Approximately 1,690 mm (66.54 inches)

Height:

Approximately 1,705 mm (67.13 inches) (may vary slightly with roof rails)

Wheelbase:

Approximately 2,580 mm (101.57 inches)

Ground Clearance:

Typically around 190 mm (7.48 inches) (can vary with tire size and suspension)

Weights

Curb Weight:

Approximately 1,300 - 1,400 kg (2,866 - 3,086 lbs) (varies by transmission and drivetrain)

Gross Vehicle Weight Rating:

Typically around 1,800 kg (3,968 lbs) (check specific model documentation)

Towing Capacity:

Not typically designed for heavy towing; check specific market regulations and manufacturer guidelines.

Cargo

Cargo Volume:

Variable, with rear seats folded down offering significantly more space. Exact figures are typically provided in the owner's manual.

🛡️ Safety Features

Ratings

Crash Test Results:

Varies by region. Refer to official safety rating agencies (e.g., NCAP, IIHS) for specific data related to the J211 model in its respective market. Early models may have less advanced safety features compared to modern standards.

Active Features

Available, often with EBD (Electronic Brakeforce Distribution)

Traction Control:

May be available on higher trim levels or specific 4WD systems.

Stability Control:

Less common on this generation of vehicle, but possible on later models or specific markets.

Passive Features

Airbags:

Front airbags for driver and passenger are standard. Side and curtain airbags may be optional or standard on higher trims.

Seat Belts:

3-point seat belts with pre-tensioners for front occupants; 3-point or 2-point belts for rear occupants.

Child Seat Anchors:

ISOFIX (or LATCH) mounting points for child safety seats are typically present.

💡 Technology Features

Infotainment

Head Unit:

Typically a factory-installed AM/FM/CD player, often with auxiliary input. Higher trims might feature a basic touchscreen or navigation system, depending on market and optional packages.

Speakers:

Standard 4-6 speaker system, depending on trim level.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Sensors:

May be available as an optional accessory or on higher trims.

Connectivity

Usb Port:

Less common on base models of this year; might be an optional accessory or found on later updates/higher trims.

Bluetooth:

Rarely standard for 2007 models; available as an aftermarket addition or on very high trims/later facelifts.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, whichever comes first (refer to manual for exact interval based on driving conditions).

Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.

Cabin Filter Replacement:

Every 15,000 to 20,000 miles (24,000 to 32,000 km) or annually, particularly important for HVAC performance.

Spark Plugs:

Iridium or Platinum tipped spark plugs typically have a lifespan of 60,000 to 100,000 miles (96,000 to 160,000 km). Refer to manual for specific plug type and replacement interval.

Coolant Replacement:

First replacement typically around 5 years or 100,000 miles, then every 2-3 years or 30,000-50,000 miles thereafter. Check manual for exact intervals.

Brake Fluid Replacement:

Every 2-3 years or 30,000-50,000 miles to maintain braking performance and prevent corrosion.

Fluid Specifications

Power Steering Fluid:

ATF Dexron II/III or a specific power steering fluid recommended by Daihatsu. Consult manual.

Brake Fluid Type:

DOT 3 or DOT 4 Low Viscosity (LV) brake fluid, depending on ABS system requirements. Consult manual.

Known Issues

Common Wear Items:

Suspension components (bushings, ball joints, tie rod ends) due to its nature as a small SUV; potentially catalytic converter efficiency on higher mileage vehicles; exhaust system corrosion in certain climates.

Engine Minor Issues:

While generally robust, occasional oil leaks from valve cover gaskets or oil pan gaskets might occur with age. The VVT-i system is generally reliable but requires proper oil maintenance.

Transmission Considerations:

Regular ATF changes are crucial for automatic transmissions to prevent wear and premature failure. Manual transmissions are generally robust but clutch wear is a normal maintenance item.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Daihatsu has a long history, primarily focused on compact and small vehicles, with a reputation for reliability and value.

Model Evolution

Terios Lineage:

The Terios was initially developed as a mini-SUV. The second generation (J200 series) saw significant styling and engineering updates, offering a more modern appearance and improved comfort while retaining its compact SUV credentials.

Production

Manufacturing Location:

Primarily manufactured in Japan by Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation.

Production Years:

The second generation Terios (J200 series) was produced from approximately 2006 to 2017, with various facelifts and updates during its run.

🏆 Awards & Recognition

Recognitions

Awards General:

Daihatsu vehicles, particularly the Terios, are often recognized in their respective markets for value, affordability, and suitability for diverse driving conditions. Specific awards vary by region and publication.

Ratings

Reliability:

Generally considered reliable for its class, especially with proper maintenance. Specific reliability ratings from organizations like J.D. Power or Consumer Reports would be relevant but depend on the reporting region.

Certifications

Emission Standards:

Compliant with the emissions standards of the market for which it was originally sold (e.g., Euro 4, EPA standards).