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Daihatsu Terios II J200 J210 J211 2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: II Chassis Codes: J200, J210, J211 Model Year Covered: 2012 👋 Introduction Market Position Market Segment: Compact SUV / Crossover Target Audience: Owners and professional technicians seeking detailed repair and maintenance information. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Suzuki Vitara, Mitsubishi Outlander (depending on specific market and variant). Key Features Vehicle Strengths: Compact size, maneuverability, available 4WD, practical for urban and light off-road use, fuel efficiency. Manual Value Proposition Manual Advantage: Provides factory-level accuracy, comprehensive coverage, and detailed procedures essential for proper maintenance and repair, saving time and money compared to generic guides. 📋 Manual Details Coverage Coverage Areas: All mechanical and electrical systems, bodywork, diagnostics, maintenance, and repair procedures for the Daihatsu Terios II (J200/J210/J211) 2012 model year. Page Count Page Count: Hundreds of pages (estimated 500-800 based on typical factory service manuals). Manual Type Manual Type: Factory Service Repair Manual Language Language: English (typical for factory service manuals distributed globally, though original may be in Japanese) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Systems Covered: Engine mechanical (including specific variants like 3SZ-VE), engine management (EFI), cooling system, fuel system, exhaust system, transmission (manual & automatic), drivetrain (4WD system), suspension (front & rear), steering system, braking system (including ABS/VSC), climate control (HVAC), electrical systems (lighting, starting, charging, ignition, accessories), body and interior, safety systems (airbags, seatbelts). Procedures Procedures Included: Routine maintenance, troubleshooting guides, diagnostic procedures (OBD-II codes, symptom-based troubleshooting), component removal and installation, overhaul procedures, repair techniques, wiring diagrams, torque specifications, fluid capacities and specifications, replacement procedures for all major and minor components. Diagnostic Tools: Instructions for using OBD-II scan tools, specific diagnostic connectors, and interpreting diagnostic trouble codes (DTCs). Component Replacement Details: Step-by-step guides for replacing parts such as alternators, starters, radiators, water pumps, fuel pumps, brake pads/rotors, clutch kits, CV joints, wheel bearings, and more. Technical Depth Technical Depth: Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds. Includes detailed electrical schematics, diagnostic flowcharts, and specific repair instructions for factory-level service. Torque Specifications: Detailed torque values for all critical fasteners, including engine components, suspension, chassis, and drivetrain. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, including power distribution, lighting, engine controls, body electronics, and safety systems, often color-coded for clarity. 📊 Manual Specifications File File Format: PDF File Quality: High resolution, allowing for clear printing. Typically includes searchable text for easy navigation. Physical Attributes Print Quality: Designed for high-quality printing, ensuring clarity of diagrams, text, and tables. Binding Type: Not applicable for download (PDF). If printed, would typically be comb-bound or perfect-bound for workshop durability. Paper Type: Not applicable for download (PDF). For a printed version, it would typically use durable, matte paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE (common for this generation) Engine Type: Inline 4-cylinder, DOHC, VVT-i (Variable Valve Timing - intelligent) Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approximately 109 PS (107 hp; 80 kW) at 6000 rpm (varies slightly by market) Torque: Approximately 141 Nm (104 lb-ft) at 4400 rpm (varies slightly by market) Fuel System Fuel Type: Unleaded Gasoline Fuel Induction: Electronic Fuel Injection (EFI) Engine Management Ignition System: Electronic Ignition (Distributorless Ignition System - DIS, typically coil-on-plug) Emission Control: Catalytic Converter, Oxygen Sensors, EGR (where applicable) ECU Identification: ECM (Engine Control Module) part numbers and identification procedures for locating and accessing the ECU. 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission (likely Aisin or similar) Optional Transmission Type Optional: 5-Speed Manual Transmission Features Drivetrain: Available in Front-Wheel Drive (FWD) and Full-Time Four-Wheel Drive (4WD) with Center Differential 4Wd System Description: Details on the operation of the full-time 4WD system, including the center differential and its function. Fluid Specifications Automatic Transmission Fluid Type: Dexron III or equivalent (check manual for exact specification, e.g., Toyota Genuine ATF WS or equivalent may be specified) Manual Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification) 📐 Dimensions Exterior Length: Approx. 4,005 - 4,195 mm (depending on market/variant) Width: Approx. 1,690 - 1,700 mm Height: Approx. 1,680 - 1,735 mm (including roof rails) Wheelbase: Approx. 2,580 mm Approach Angle: Approx. 33 degrees (typical for a compact SUV with good ground clearance). Departure Angle: Approx. 31 degrees (typical for a compact SUV with good ground clearance). Ground Clearance: Approx. 190 mm (variable by tire size and suspension). Weights Curb Weight: Approx. 1,200 - 1,350 kg (depending on drivetrain and equipment) Gross Vehicle Weight Rating Gvwr: Approx. 1,700 - 1,800 kg Towing Capacity: Typically limited, consult manual or local regulations for specifics. Often around 500-750 kg unbraked, 1000-1200 kg braked. Cargo Cargo Volume: Approx. 300 - 350 liters behind rear seats (varies by configuration) Wheels Tires Wheel Bolt Pattern: 5x114.3 mm (standard for many Japanese vehicles) Wheel Size: Typically...
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Daihatsu Terios II J200 J210 J211 2012 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
II
Chassis Codes:
J200, J210, J211
Model Year Covered:
2012
👋 Introduction
Market Position
Market Segment:
Compact SUV / Crossover
Target Audience:
Owners and professional technicians seeking detailed repair and maintenance information.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Suzuki Vitara, Mitsubishi Outlander (depending on specific market and variant).
Key Features
Vehicle Strengths:
Compact size, maneuverability, available 4WD, practical for urban and light off-road use, fuel efficiency.
Manual Value Proposition
Manual Advantage:
Provides factory-level accuracy, comprehensive coverage, and detailed procedures essential for proper maintenance and repair, saving time and money compared to generic guides.
📋 Manual Details
Coverage
Coverage Areas:
All mechanical and electrical systems, bodywork, diagnostics, maintenance, and repair procedures for the Daihatsu Terios II (J200/J210/J211) 2012 model year.
Page Count
Page Count:
Hundreds of pages (estimated 500-800 based on typical factory service manuals).
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (typical for factory service manuals distributed globally, though original may be in Japanese)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical (including specific variants like 3SZ-VE), engine management (EFI), cooling system, fuel system, exhaust system, transmission (manual & automatic), drivetrain (4WD system), suspension (front & rear), steering system, braking system (including ABS/VSC), climate control (HVAC), electrical systems (lighting, starting, charging, ignition, accessories), body and interior, safety systems (airbags, seatbelts).
Procedures
Procedures Included:
Routine maintenance, troubleshooting guides, diagnostic procedures (OBD-II codes, symptom-based troubleshooting), component removal and installation, overhaul procedures, repair techniques, wiring diagrams, torque specifications, fluid capacities and specifications, replacement procedures for all major and minor components.
Diagnostic Tools:
Instructions for using OBD-II scan tools, specific diagnostic connectors, and interpreting diagnostic trouble codes (DTCs).
Component Replacement Details:
Step-by-step guides for replacing parts such as alternators, starters, radiators, water pumps, fuel pumps, brake pads/rotors, clutch kits, CV joints, wheel bearings, and more.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds. Includes detailed electrical schematics, diagnostic flowcharts, and specific repair instructions for factory-level service.
Torque Specifications:
Detailed torque values for all critical fasteners, including engine components, suspension, chassis, and drivetrain.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including power distribution, lighting, engine controls, body electronics, and safety systems, often color-coded for clarity.
📊 Manual Specifications
File
File Format:
PDF
File Quality:
High resolution, allowing for clear printing. Typically includes searchable text for easy navigation.
Physical Attributes
Print Quality:
Designed for high-quality printing, ensuring clarity of diagrams, text, and tables.
Binding Type:
Not applicable for download (PDF). If printed, would typically be comb-bound or perfect-bound for workshop durability.
Paper Type:
Not applicable for download (PDF). For a printed version, it would typically use durable, matte paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE (common for this generation)
Engine Type:
Inline 4-cylinder, DOHC, VVT-i (Variable Valve Timing - intelligent)
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower:
Approximately 109 PS (107 hp; 80 kW) at 6000 rpm (varies slightly by market)
Torque:
Approximately 141 Nm (104 lb-ft) at 4400 rpm (varies slightly by market)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Induction:
Electronic Fuel Injection (EFI)
Engine Management
Ignition System:
Electronic Ignition (Distributorless Ignition System - DIS, typically coil-on-plug)
Emission Control:
Catalytic Converter, Oxygen Sensors, EGR (where applicable)
ECU Identification:
ECM (Engine Control Module) part numbers and identification procedures for locating and accessing the ECU.
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (likely Aisin or similar)
Optional
Transmission Type Optional:
5-Speed Manual Transmission
Features
Drivetrain:
Available in Front-Wheel Drive (FWD) and Full-Time Four-Wheel Drive (4WD) with Center Differential
4Wd System Description:
Details on the operation of the full-time 4WD system, including the center differential and its function.
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III or equivalent (check manual for exact specification, e.g., Toyota Genuine ATF WS or equivalent may be specified)
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4,005 - 4,195 mm (depending on market/variant)
Width:
Approx. 1,690 - 1,700 mm
Height:
Approx. 1,680 - 1,735 mm (including roof rails)
Wheelbase:
Approx. 2,580 mm
Approach Angle:
Approx. 33 degrees (typical for a compact SUV with good ground clearance).
Departure Angle:
Approx. 31 degrees (typical for a compact SUV with good ground clearance).
Ground Clearance:
Approx. 190 mm (variable by tire size and suspension).
Weights
Curb Weight:
Approx. 1,200 - 1,350 kg (depending on drivetrain and equipment)
Gross Vehicle Weight Rating Gvwr:
Approx. 1,700 - 1,800 kg
Towing Capacity:
Typically limited, consult manual or local regulations for specifics. Often around 500-750 kg unbraked, 1000-1200 kg braked.
Cargo
Cargo Volume:
Approx. 300 - 350 liters behind rear seats (varies by configuration)
Wheels Tires
Wheel Bolt Pattern:
5x114.3 mm (standard for many Japanese vehicles)
Wheel Size:
Typically 16 or 17 inch alloy or steel wheels.
Tire Size:
Commonly 215/65R16 or 215/60R17, depending on trim level.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and test authority (e.g., ANCAP, Euro NCAP). Generally expected to achieve moderate ratings for its class during its production run.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Electronic Stability Control (ESC) / Vehicle Stability Control (VSC) (depending on market and trim).
Passive Features
Passive Safety Features:
Front airbags for driver and passenger, side airbags (optional), curtain airbags (optional), three-point seatbelts with pre-tensioners and load limiters, ISOFIX child seat anchor points, impact-absorbing body structure.
💡 Technology Features
Infotainment
Infotainment System:
Base models may feature a simple 2-DIN or 1-DIN audio system with AM/FM radio, CD player, and possibly MP3/WMA playback. Higher trims might offer a touchscreen infotainment system with navigation, Bluetooth connectivity, and USB input. Actual features vary significantly by market and trim level.
Driver Assistance
Driver Assistance Features:
Rear parking sensors, reversing camera (optional on higher trims). Advanced driver assistance systems (ADAS) like adaptive cruise control or lane keeping assist are generally not expected in this model year and segment.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming (optional), USB ports for media playback and charging (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, whichever comes first, depending on driving conditions and oil type used (consult manual for specific recommendation).
Air Filter Replacement:
Inspect every 10,000-15,000 km, replace as needed or every 30,000-40,000 km.
Spark Plug Replacement:
Iridium or Platinum spark plugs typically rated for 100,000 km replacement interval. Check manual for exact type and interval.
Fluid Specifications
Engine Oil Type:
API SN or higher, SAE 0W-20 or 5W-30 (check manual for precise recommendation and viscosity based on climate).
Engine Oil Capacity:
Approx. 3.7 - 3.9 Liters with filter change for the 1.5L (3SZ-VE) engine.
Coolant Type:
Ethylene Glycol based, Pre-mixed (e.g., Toyota Super Long Life Coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific type).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, struts), exhaust system (rust, leaks), clutch wear (manual transmission), potential for oil leaks from gaskets/seals over time, minor electrical gremlins.
Engine Specific Notes:
The 3SZ-VE engine is generally robust but can be sensitive to oil level and maintenance. Regular checks of timing chain condition are advised.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is a Japanese manufacturer known for producing small, fuel-efficient, and reliable vehicles, often focusing on Kei cars and compact SUVs.
Model Evolution
Terios Lineage:
The Terios (also known as Toyota Rush, Daihatsu Bego, Toyota Terios Kid/Sparky in some markets) is a compact SUV that has been in production since the late 1990s, evolving through several generations to meet changing market demands for small, capable vehicles.
Production
Manufacturing Location:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd., and potentially under license by Toyota in other regions.
Production Years Generation Ii:
2006 - 2017 (approximate, depending on market facelift and successor introductions).
🏆 Awards & Recognition
Recognitions
Market Awards:
The Daihatsu Terios has often been praised in various markets for its value for money, practicality, and off-road capability relative to its size and price point. Specific awards vary by region and year.
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