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Daihatsu Terios J102 2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2003 Chassis Code: J102 👋 Introduction Market Position Segment: Compact SUV / Crossover Key Selling Points: Affordability, compact size for urban maneuverability, available 4WD, practicality Competitive Analysis Competitors 2003: Suzuki Vitara, Honda CR-V (older generation), Toyota RAV4 (older generation), Mitsubishi Pajero/Shogun (smaller variants) Key Features Body Style: 3-door and 5-door SUV Drivetrain Options: 2WD (Rear-wheel drive) and 4WD 📋 Manual Details Coverage Areas Scope: All models, engines, trims, transmissions Page Count Estimated Pages: Varies by specific version, typically 500-1000+ pages for a complete workshop manual Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling, intake, exhaust Engine Management: Fuel injection system, ignition system, emission control system, ECU, sensors, actuators Transmission: Manual and Automatic transmission overhaul, clutch, torque converter, gear shifting mechanisms, transmission control units (if applicable) Drivetrain: Four-wheel drive system (if equipped), differentials, drive shafts, CV joints, transfer case Suspension: Front suspension (struts, control arms, ball joints), rear suspension (multi-link, solid axle, depending on configuration), shock absorbers, springs Steering: Steering column, steering rack, power steering system (hydraulic or electric), steering wheel, tie rods Brakes: Brake system components (master cylinder, calipers, pads, discs, drums), hydraulic lines, parking brake, ABS system (if equipped) Electrical System: Battery, charging system (alternator, starter), lighting system, power windows, power locks, wipers, horn, fuse box, wiring diagrams Body And Chassis: Body panels, doors, hood, tailgate, bumpers, interior trim, chassis structure, corrosion protection Heating Ventilation Air Conditioning: HVAC system components, blower motor, evaporator, condenser, refrigerant system, climate control operation Safety Systems: Airbag system (SRS), seat belts, child seat anchors Procedures Included Maintenance Procedures: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Troubleshooting Guides: Diagnostic charts, symptom-based troubleshooting, common problems and solutions Repair Procedures: Step-by-step instructions for disassembly, assembly, and repair of all major vehicle components Diagnostics: OBD-II diagnostic trouble codes (DTCs), data stream interpretation, diagnostic tool usage Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Target Audience: Professional mechanics and DIY enthusiasts 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Searchable: Typically yes (text-searchable PDF) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.3 Liters (1300 cc) Bore X Stroke: 72.0 mm x 73.0 mm Compression Ratio: 10.0:1 Performance Horsepower: 85 PS (approx. 84 hp) at 6000 rpm Torque: 12.1 kg-m (approx. 87 lb-ft) at 3200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Features Valvetrain: Dual Overhead Camshafts (DOHC), VVT-i (Variable Valve Timing-intelligent) may be present on later iterations or specific markets 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features 4Wd System: Full-time 4WD with Center Differential (often with locking function or viscous coupling) 📐 Dimensions Exterior Length Mm: Approx. 3860 mm (3-door), 4045 mm (5-door) Width Mm: Approx. 1690 mm Height Mm: Approx. 1685 mm Wheelbase Mm: Approx. 2430 mm Ground Clearance Mm: Approx. 195 mm Weights Curb Weight Kg: Approx. 1050 - 1200 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Results: Information specific to 2003 models is limited; earlier generations may have received average ratings for their time. Active Features ABS: Available/Optional (Anti-lock Braking System) Traction Control: Rarely equipped on this generation Passive Features Airbags: Driver and Passenger Airbags (Standard on most models) Seat Belts: 3-point seat belts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player or cassette player (depending on trim/market) Speakers: Typically 2-4 speakers Driver Assistance Cruise Control: Optional on higher trims Connectivity Auxiliary Input: Rarely standard, may be an aftermarket addition 🔧 Maintenance Service Intervals Oil Change Interval Km: Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type Air Filter Replacement Km: Every 15,000 - 20,000 km Spark Plug Replacement Km: Every 40,000 - 80,000 km (depending on plug type, e.g., iridium) Coolant Replacement Km: Every 40,000 - 80,000 km or 2-4 years Fluid Specifications Engine Oil Grade: API SG/SH/SJ or higher, SAE 5W-30 or 10W-30 (refer to owner's manual for exact specification) Engine Oil Capacity Liters: Approx. 3.5 - 4.0 Liters (with filter change) Transmission Fluid Type Manual: GL-4, SAE 75W-90 Transmission Fluid Type Automatic: Dexron III or equivalent (check manual for specific type) Coolant Type: Ethylene Glycol based coolant (pink or green, typically pre-mixed) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Wear Items: Clutch wear (manual), rear differential mounts, exhaust system corrosion,...
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Daihatsu Terios J102 2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Year:
2003
Chassis Code:
J102
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Key Selling Points:
Affordability, compact size for urban maneuverability, available 4WD, practicality
Competitive Analysis
Competitors 2003:
Suzuki Vitara, Honda CR-V (older generation), Toyota RAV4 (older generation), Mitsubishi Pajero/Shogun (smaller variants)
Key Features
Body Style:
3-door and 5-door SUV
Drivetrain Options:
2WD (Rear-wheel drive) and 4WD
📋 Manual Details
Coverage Areas
Scope:
All models, engines, trims, transmissions
Page Count
Estimated Pages:
Varies by specific version, typically 500-1000+ pages for a complete workshop manual
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling, intake, exhaust
Engine Management:
Fuel injection system, ignition system, emission control system, ECU, sensors, actuators
Transmission:
Manual and Automatic transmission overhaul, clutch, torque converter, gear shifting mechanisms, transmission control units (if applicable)
Drivetrain:
Four-wheel drive system (if equipped), differentials, drive shafts, CV joints, transfer case
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (multi-link, solid axle, depending on configuration), shock absorbers, springs
Steering:
Steering column, steering rack, power steering system (hydraulic or electric), steering wheel, tie rods
Brakes:
Brake system components (master cylinder, calipers, pads, discs, drums), hydraulic lines, parking brake, ABS system (if equipped)
Electrical System:
Battery, charging system (alternator, starter), lighting system, power windows, power locks, wipers, horn, fuse box, wiring diagrams
Body And Chassis:
Body panels, doors, hood, tailgate, bumpers, interior trim, chassis structure, corrosion protection
Heating Ventilation Air Conditioning:
HVAC system components, blower motor, evaporator, condenser, refrigerant system, climate control operation
Safety Systems:
Airbag system (SRS), seat belts, child seat anchors
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Troubleshooting Guides:
Diagnostic charts, symptom-based troubleshooting, common problems and solutions
Repair Procedures:
Step-by-step instructions for disassembly, assembly, and repair of all major vehicle components
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), data stream interpretation, diagnostic tool usage
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Target Audience:
Professional mechanics and DIY enthusiasts
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Searchable:
Typically yes (text-searchable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.3 Liters (1300 cc)
Bore X Stroke:
72.0 mm x 73.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
85 PS (approx. 84 hp) at 6000 rpm
Torque:
12.1 kg-m (approx. 87 lb-ft) at 3200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Features
Valvetrain:
Dual Overhead Camshafts (DOHC), VVT-i (Variable Valve Timing-intelligent) may be present on later iterations or specific markets
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
4Wd System:
Full-time 4WD with Center Differential (often with locking function or viscous coupling)
📐 Dimensions
Exterior
Length Mm:
Approx. 3860 mm (3-door), 4045 mm (5-door)
Width Mm:
Approx. 1690 mm
Height Mm:
Approx. 1685 mm
Wheelbase Mm:
Approx. 2430 mm
Ground Clearance Mm:
Approx. 195 mm
Weights
Curb Weight Kg:
Approx. 1050 - 1200 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Results:
Information specific to 2003 models is limited; earlier generations may have received average ratings for their time.
Active Features
ABS:
Available/Optional (Anti-lock Braking System)
Traction Control:
Rarely equipped on this generation
Passive Features
Airbags:
Driver and Passenger Airbags (Standard on most models)
Seat Belts:
3-point seat belts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player or cassette player (depending on trim/market)
Speakers:
Typically 2-4 speakers
Driver Assistance
Cruise Control:
Optional on higher trims
Connectivity
Auxiliary Input:
Rarely standard, may be an aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type
Air Filter Replacement Km:
Every 15,000 - 20,000 km
Spark Plug Replacement Km:
Every 40,000 - 80,000 km (depending on plug type, e.g., iridium)
Coolant Replacement Km:
Every 40,000 - 80,000 km or 2-4 years
Fluid Specifications
Engine Oil Grade:
API SG/SH/SJ or higher, SAE 5W-30 or 10W-30 (refer to owner's manual for exact specification)
Engine Oil Capacity Liters:
Approx. 3.5 - 4.0 Liters (with filter change)
Transmission Fluid Type Manual:
GL-4, SAE 75W-90
Transmission Fluid Type Automatic:
Dexron III or equivalent (check manual for specific type)
Coolant Type:
Ethylene Glycol based coolant (pink or green, typically pre-mixed)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch wear (manual), rear differential mounts, exhaust system corrosion, catalytic converter (depending on climate)
Potential Issues:
Ignition coil failures, oxygen sensor issues, power steering pump noise (if hydraulic), seized rear brake adjusters
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu is Japan's oldest car manufacturer, known for its small, fuel-efficient vehicles and kei cars. Acquired by Toyota in 1998, it maintains its own brand identity and product lines.
Model Evolution
Terios Generation:
J102/J122 series represents the first generation of the Daihatsu Terios, produced from 1997 to 2006. This 2003 model falls within this generation.
Facelifts:
The first generation received a facelift around 2000, with minor styling updates.
Production
Manufacturing Locations:
Primarily Japan (Ikeda Plant), with licensed production in other countries (e.g., Indonesia as Toyota Terios).
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
Specific awards for the 2003 Terios are not widely documented. Its reputation is built on practicality and reliability for its segment.
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