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Datsun 520 521 Truck 1965-1968 Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 520 / 521 Truck Model Designation: Datsun Truck Series Generation Generation Code: First Generation (A120) Codes Chassis Code: A120 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle / Pickup Truck Competitive Analysis Key Competitors: Toyota Stout, Ford Econoline Truck (early models), Chevrolet Apache (early models), Isuzu Elf Key Features Vehicle Strengths: Durable, reliable, practical, utilitarian design, good fuel economy for its class 📋 Manual Details Coverage Areas Applicable Years: 1965, 1966, 1967, 1968 Page Count Estimated Pages: Hundreds to Thousands (printable at high quality) Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for larger manuals) 📖 Manual Coverage Systems Covered Engine Service: Complete engine service and repair procedures Transmission Service: Complete transmission service and repair procedures (manual and potentially automatic if applicable) Brake System: Service, repair, and troubleshooting of the braking system Electrical System: Comprehensive coverage including wiring diagrams and component troubleshooting Suspension: Front and rear suspension component service and alignment Steering: Steering system components and repair Cooling System: Radiator, fan, water pump, and thermostat service Fuel System: Carburetor, fuel pump, lines, and tank service Chassis Body: Bodywork, frame, and chassis component repair Interior: Interior trim, seats, and dashboard component information Differential Drive: Rear axle and differential service Axle: Front and rear axle component service Fuel Injection: Service information for fuel injection systems (if equipped) Emission System: Information on emission control components and operation Heater Air Conditioner: Heater and A/C system service (if equipped) Engine Control System: Engine management and control system diagnostics and repair Restraint System: Information on seat belts and other passive safety features Procedures Included General Maintenance: Routine checks and maintenance procedures Troubleshooting: Diagnostic procedures and common problem solutions Periodic Lubrication: Lubrication points and schedules Wiring Diagrams: Detailed electrical system wiring diagrams Component Replacement: Step-by-step instructions for replacing various components Torque Specifications: Critical torque values for fasteners throughout the vehicle Technical Depth Depth: Comprehensive factory-level repair and diagnostic information 📊 Manual Specifications File Format Quality: High Quality Printable PDFs Searchability: Likely searchable text within PDF files Print Quality Print Readability: Excellent print quality for clarity of diagrams and text Binding Type Binding Format: Digital (PDF), no physical binding Paper Type Paper Quality For Printing: Suitable for standard printing paper ⚙️ Engine Specifications Primary Engine Engine Code: G1 Series (likely G12 or G14, as A12 was introduced later in the generation) Displacement Cc: Approximately 1171cc to 1288cc (G12 to G14) Cylinder Configuration: Inline 4-Cylinder Horsepower: Approximately 50-60 HP (depending on specific engine variant and tuning) Torque: Approximately 70-80 lb-ft (depending on specific engine variant) Fuel System Fuel Delivery: Carbureted (likely single barrel Hitachi or similar) Fuel Type: Unleaded Gasoline (or leaded depending on regional availability at the time) 🔧 Transmission Standard Transmission Type: 4-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (less common, likely optional) Features Drive Layout: Rear-Wheel Drive (RWD) 📐 Dimensions Exterior Wheelbase Inches: Approx. 103.9 inches (2640 mm) Overall Length Inches: Approx. 166.3 inches (4225 mm) Overall Width Inches: Approx. 63.0 inches (1600 mm) Overall Height Inches: Approx. 61.6 inches (1565 mm) Weights Curb Weight Lbs: Approx. 2000-2200 lbs (depending on configuration) Payload Capacity Lbs: Approx. 1000-1200 lbs 🛡️ Safety Features Ratings Crash Test Standards: Vehicles from this era were not subject to the same rigorous crash test standards as modern vehicles. Active Features Braking System: Drum brakes on all wheels Passive Features Seatbelts: Lap belts (likely standard, shoulder belts optional or later additions) Body Construction: Body-on-frame construction for durability and load-bearing capacity 💡 Technology Features Infotainment Audio System: Basic AM radio (optional) Driver Assistance Driver Aids: None (typical for the era) Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval Miles: Typically 3,000 miles or 3 months (consult manual for specific recommendations) Tune Up Interval Miles: 20,000-30,000 miles (including spark plugs, points, condenser) Fluid Specifications Engine Oil Type: SAE 10W-30 or 10W-40 (depending on climate) API Service SG or similar Coolant Type: Ethylene Glycol based antifreeze with distilled water (50/50 mix) Transmission Fluid Type: API GL-4 Gear Oil (e.g., 80W-90) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Wear Items: Ignition system components (points, condenser, coil), carburetor wear, clutch wear, kingpins and bushings, rust and corrosion in body panels and frame. Typical Maintenance Tasks: Regular lubrication of suspension and steering components, valve adjustments, ignition timing checks. 📚 Vehicle History Brand Heritage Manufacturer Origin: Nissan Motor Co., Ltd., Japan Model Evolution Predecessor: Datsun 220 Series Truck Successor: Datsun 620 Truck Production Production Period: 1965-1968 Manufacturing Location: Japan 🏆 Awards & Recognition Recognitions Industry Awards: Not specifically documented for this model, but Datsun trucks were recognized for their reliability and value.
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Datsun 520 521 Truck 1965-1968 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
520 / 521 Truck
Model Designation:
Datsun Truck Series
Generation
Generation Code:
First Generation (A120)
Codes
Chassis Code:
A120
👋 Introduction
Market Position
Vehicle Segment:
Light Commercial Vehicle / Pickup Truck
Competitive Analysis
Key Competitors:
Toyota Stout, Ford Econoline Truck (early models), Chevrolet Apache (early models), Isuzu Elf
Key Features
Vehicle Strengths:
Durable, reliable, practical, utilitarian design, good fuel economy for its class
📋 Manual Details
Coverage Areas
Applicable Years:
1965, 1966, 1967, 1968
Page Count
Estimated Pages:
Hundreds to Thousands (printable at high quality)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for larger manuals)
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine service and repair procedures
Transmission Service:
Complete transmission service and repair procedures (manual and potentially automatic if applicable)
Brake System:
Service, repair, and troubleshooting of the braking system
Electrical System:
Comprehensive coverage including wiring diagrams and component troubleshooting
Suspension:
Front and rear suspension component service and alignment
Steering:
Steering system components and repair
Cooling System:
Radiator, fan, water pump, and thermostat service
Fuel System:
Carburetor, fuel pump, lines, and tank service
Chassis Body:
Bodywork, frame, and chassis component repair
Interior:
Interior trim, seats, and dashboard component information
Differential Drive:
Rear axle and differential service
Axle:
Front and rear axle component service
Fuel Injection:
Service information for fuel injection systems (if equipped)
Emission System:
Information on emission control components and operation
Heater Air Conditioner:
Heater and A/C system service (if equipped)
Engine Control System:
Engine management and control system diagnostics and repair
Restraint System:
Information on seat belts and other passive safety features
Procedures Included
General Maintenance:
Routine checks and maintenance procedures
Troubleshooting:
Diagnostic procedures and common problem solutions
Periodic Lubrication:
Lubrication points and schedules
Wiring Diagrams:
Detailed electrical system wiring diagrams
Component Replacement:
Step-by-step instructions for replacing various components
Torque Specifications:
Critical torque values for fasteners throughout the vehicle
Technical Depth
Depth:
Comprehensive factory-level repair and diagnostic information
📊 Manual Specifications
File Format
Quality:
High Quality Printable PDFs
Searchability:
Likely searchable text within PDF files
Print Quality
Print Readability:
Excellent print quality for clarity of diagrams and text
Binding Type
Binding Format:
Digital (PDF), no physical binding
Paper Type
Paper Quality For Printing:
Suitable for standard printing paper
⚙️ Engine Specifications
Primary Engine
Engine Code:
G1 Series (likely G12 or G14, as A12 was introduced later in the generation)
Displacement Cc:
Approximately 1171cc to 1288cc (G12 to G14)
Cylinder Configuration:
Inline 4-Cylinder
Horsepower:
Approximately 50-60 HP (depending on specific engine variant and tuning)
Torque:
Approximately 70-80 lb-ft (depending on specific engine variant)
Fuel System
Fuel Delivery:
Carbureted (likely single barrel Hitachi or similar)
Fuel Type:
Unleaded Gasoline (or leaded depending on regional availability at the time)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (less common, likely optional)
Features
Drive Layout:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Wheelbase Inches:
Approx. 103.9 inches (2640 mm)
Overall Length Inches:
Approx. 166.3 inches (4225 mm)
Overall Width Inches:
Approx. 63.0 inches (1600 mm)
Overall Height Inches:
Approx. 61.6 inches (1565 mm)
Weights
Curb Weight Lbs:
Approx. 2000-2200 lbs (depending on configuration)
Payload Capacity Lbs:
Approx. 1000-1200 lbs
🛡️ Safety Features
Ratings
Crash Test Standards:
Vehicles from this era were not subject to the same rigorous crash test standards as modern vehicles.
Active Features
Braking System:
Drum brakes on all wheels
Passive Features
Seatbelts:
Lap belts (likely standard, shoulder belts optional or later additions)
Body Construction:
Body-on-frame construction for durability and load-bearing capacity
💡 Technology Features
Infotainment
Audio System:
Basic AM radio (optional)
Driver Assistance
Driver Aids:
None (typical for the era)
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically 3,000 miles or 3 months (consult manual for specific recommendations)
Tune Up Interval Miles:
20,000-30,000 miles (including spark plugs, points, condenser)
Fluid Specifications
Engine Oil Type:
SAE 10W-30 or 10W-40 (depending on climate) API Service SG or similar
Coolant Type:
Ethylene Glycol based antifreeze with distilled water (50/50 mix)
Transmission Fluid Type:
API GL-4 Gear Oil (e.g., 80W-90)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Ignition system components (points, condenser, coil), carburetor wear, clutch wear, kingpins and bushings, rust and corrosion in body panels and frame.
Typical Maintenance Tasks:
Regular lubrication of suspension and steering components, valve adjustments, ignition timing checks.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Nissan Motor Co., Ltd., Japan
Model Evolution
Predecessor:
Datsun 220 Series Truck
Successor:
Datsun 620 Truck
Production
Production Period:
1965-1968
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically documented for this model, but Datsun trucks were recognized for their reliability and value.
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