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David Brown 1190 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: David Brown Model: 1190 Vehicle Type: Tractor 👋 Introduction Market Position Target Audience: David Brown 1190 owners, farm mechanics, agricultural repair shops, collectors Competitive Analysis Value Proposition: Provides essential factory-level repair and maintenance information, enabling cost savings and self-sufficiency in vehicle upkeep. Key Features Layout: Organized with a Table of Contents for easy navigation and information retrieval. Convenience: Instant download, repair anytime/anywhere access, reduces need for physical bookstore searches. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting Secondary Coverage: Technical Specifications, Wiring Diagrams Page Count Estimated Page Count: Detailed (Specific count not provided in product info, typical for comprehensive manuals) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine Overhaul, Tuning, Fuel System, Lubrication System, Cooling System, Ignition System (if applicable) Transmission: Gearbox Overhaul, Clutch, PTO (Power Take-Off), Differential, Final Drives Hydraulics: Hydraulic System Diagnosis and Repair, Pump, Cylinders, Control Valves, Linkage Electrical: Wiring Diagrams, Starter System, Charging System, Lighting, Instrument Panel Chassis: Front Axle, Steering System, Rear Axle, Brakes (Mechanical/Hydraulic) Bodywork: Sheet Metal Repair, Fender, Hood, Seat, Controls Procedures Included Maintenance: Scheduled Maintenance, Lubrication Points, Filter Replacement, Fluid Checks Repair: Component Disassembly, Reassembly, Part Replacement, Overhaul Procedures Troubleshooting: Diagnostic Flowcharts, Symptom-Based Diagnosis, Common Faults and Solutions Technical Depth Depth: Comprehensive (Covers routine maintenance to major overhaul and diagnostics) 📊 Manual Specifications File Format Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping software) Compatibility: Windows, macOS Print Quality Digital Quality: High Resolution (Suitable for viewing and printing) Binding Type Binding: Digital Download (Not a physical book) Paper Type Digital Medium: PDF File ⚙️ Engine Specifications Primary Engine Engine Model: David Brown AD Series Diesel Engine (Typically a 3 or 4-cylinder variant) Displacement: Likely between 2.5 to 3.5 Liters (Exact specification depends on specific 1190 variant) Bore X Stroke: Specific details would be in the manual. Performance Horsepower Range: Typically in the 50-70 HP range. Torque Specifications: Specific details would be in the manual. Fuel System Fuel Type: Diesel Injection System: Likely CAV or Simms inline fuel injection pump. Lubrication System Oil Capacity: Specific details would be in the manual. Recommended Oil Type: Refer to manual for specific API/viscosity grade (e.g., SAE 30, 15W-40 diesel engine oil). Cooling System Coolant Type: Ethylene Glycol based antifreeze/coolant. 🔧 Transmission Standard Gearbox Type: David Brown 12-speed (8 forward + 4 reverse) constant mesh gearbox with synchronized final drive gears. Gear Selection: Main shift lever, range selector, and high/low ratio selector. Optional Powershift: Likely not a standard option, but some later models might have had variants. Features Pto Speeds: Standard 540 RPM PTO, potentially a 1000 RPM option or ground speed PTO. Differential Lock: Mechanical differential lock, foot-pedal operated. Fluid Type Transmission Oil Type: Refer to manual for specific UTF (Universal Tractor Fluid) or appropriate gear oil specifications. 📐 Dimensions Exterior Length: Approx. 3.7 meters (145 inches). Width: Approx. 1.8 meters (71 inches) at rear track. Height: Approx. 2.3 meters (90 inches) to top of exhaust. Weights Operating Weight: Approx. 2,300 kg (5,070 lbs). Front Axle Weight: Specific details would be in the manual. Rear Axle Weight: Specific details would be in the manual. 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) was an optional fitment and would be detailed in the manual if equipped. Active Features Brakes: Inboard, dry-disc brakes, mechanically actuated. Handbrake function. Steering Safety: Mechanical steering, potentially with optional power steering on later models. Manual will cover both. Passive Features Seatbelt: If ROPS equipped, seatbelt would be standard. 💡 Technology Features Infotainment Dashboard Features: Basic instrumentation: Ammeter, oil pressure gauge, temperature gauge, tachometer/hour meter. Driver Assistance Lighting System: Includes headlamps, tail lights, and work lights (if fitted). Wiring diagrams are crucial for troubleshooting. Connectivity Power Take Off Control: Mechanical lever for engaging PTO. Power Take Off Control Hydraulic Control System: Position control and draft control for 3-point linkage. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250 hours of operation or annually. Fuel Filter Replacement: Refer to manual, typically at major service intervals or as needed. Hydraulic Filter Replacement: Refer to manual, typically every 500-1000 hours. Fluid Specifications Engine Oil Viscosity: Check manual, likely SAE 30 or 15W-40 for diesel. Hydraulic Fluid Type: Check manual for specific UTF (Universal Tractor Fluid) or transmission oil requirements. Coolant Mixture Ratio: Typically 50/50 ethylene glycol and water. Known Issues Common Wear Points: Clutch wear, PTO spline wear, hydraulic lift seal leaks, injector pump timing, starter motor issues. Troubleshooting Tips: Manual provides detailed troubleshooting for starting problems, hydraulic lift issues, power loss, and transmission noise. 📚 Vehicle History Brand Heritage Manufacturer: David Brown Tractors Ltd., formerly a significant British agricultural machinery manufacturer. Model Evolution Production Period: The 1190 was part of the 'new generation' of David Brown tractors introduced in the late 1960s/early...
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David Brown 1190 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
David Brown
Model:
1190
Vehicle Type:
Tractor
👋 Introduction
Market Position
Target Audience:
David Brown 1190 owners, farm mechanics, agricultural repair shops, collectors
Competitive Analysis
Value Proposition:
Provides essential factory-level repair and maintenance information, enabling cost savings and self-sufficiency in vehicle upkeep.
Key Features
Layout:
Organized with a Table of Contents for easy navigation and information retrieval.
Convenience:
Instant download, repair anytime/anywhere access, reduces need for physical bookstore searches.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting
Secondary Coverage:
Technical Specifications, Wiring Diagrams
Page Count
Estimated Page Count:
Detailed (Specific count not provided in product info, typical for comprehensive manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine Overhaul, Tuning, Fuel System, Lubrication System, Cooling System, Ignition System (if applicable)
Transmission:
Gearbox Overhaul, Clutch, PTO (Power Take-Off), Differential, Final Drives
Hydraulics:
Hydraulic System Diagnosis and Repair, Pump, Cylinders, Control Valves, Linkage
Electrical:
Wiring Diagrams, Starter System, Charging System, Lighting, Instrument Panel
Chassis:
Front Axle, Steering System, Rear Axle, Brakes (Mechanical/Hydraulic)
Bodywork:
Sheet Metal Repair, Fender, Hood, Seat, Controls
Procedures Included
Maintenance:
Scheduled Maintenance, Lubrication Points, Filter Replacement, Fluid Checks
Repair:
Component Disassembly, Reassembly, Part Replacement, Overhaul Procedures
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Diagnosis, Common Faults and Solutions
Technical Depth
Depth:
Comprehensive (Covers routine maintenance to major overhaul and diagnostics)
📊 Manual Specifications
File Format
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unzipping software)
Compatibility:
Windows, macOS
Print Quality
Digital Quality:
High Resolution (Suitable for viewing and printing)
Binding Type
Binding:
Digital Download (Not a physical book)
Paper Type
Digital Medium:
PDF File
⚙️ Engine Specifications
Primary Engine
Engine Model:
David Brown AD Series Diesel Engine (Typically a 3 or 4-cylinder variant)
Displacement:
Likely between 2.5 to 3.5 Liters (Exact specification depends on specific 1190 variant)
Bore X Stroke:
Specific details would be in the manual.
Performance
Horsepower Range:
Typically in the 50-70 HP range.
Torque Specifications:
Specific details would be in the manual.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely CAV or Simms inline fuel injection pump.
Lubrication System
Oil Capacity:
Specific details would be in the manual.
Recommended Oil Type:
Refer to manual for specific API/viscosity grade (e.g., SAE 30, 15W-40 diesel engine oil).
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze/coolant.
🔧 Transmission
Standard
Gearbox Type:
David Brown 12-speed (8 forward + 4 reverse) constant mesh gearbox with synchronized final drive gears.
Gear Selection:
Main shift lever, range selector, and high/low ratio selector.
Optional
Powershift:
Likely not a standard option, but some later models might have had variants.
Features
Pto Speeds:
Standard 540 RPM PTO, potentially a 1000 RPM option or ground speed PTO.
Differential Lock:
Mechanical differential lock, foot-pedal operated.
Fluid Type
Transmission Oil Type:
Refer to manual for specific UTF (Universal Tractor Fluid) or appropriate gear oil specifications.
📐 Dimensions
Exterior
Length:
Approx. 3.7 meters (145 inches).
Width:
Approx. 1.8 meters (71 inches) at rear track.
Height:
Approx. 2.3 meters (90 inches) to top of exhaust.
Weights
Operating Weight:
Approx. 2,300 kg (5,070 lbs).
Front Axle Weight:
Specific details would be in the manual.
Rear Axle Weight:
Specific details would be in the manual.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) was an optional fitment and would be detailed in the manual if equipped.
Active Features
Brakes:
Inboard, dry-disc brakes, mechanically actuated. Handbrake function.
Steering Safety:
Mechanical steering, potentially with optional power steering on later models. Manual will cover both.
Passive Features
Seatbelt:
If ROPS equipped, seatbelt would be standard.
💡 Technology Features
Infotainment
Dashboard Features:
Basic instrumentation: Ammeter, oil pressure gauge, temperature gauge, tachometer/hour meter.
Driver Assistance
Lighting System:
Includes headlamps, tail lights, and work lights (if fitted). Wiring diagrams are crucial for troubleshooting.
Connectivity
Power Take Off Control:
Mechanical lever for engaging PTO.
Power Take Off Control
Hydraulic Control System:
Position control and draft control for 3-point linkage.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 hours of operation or annually.
Fuel Filter Replacement:
Refer to manual, typically at major service intervals or as needed.
Hydraulic Filter Replacement:
Refer to manual, typically every 500-1000 hours.
Fluid Specifications
Engine Oil Viscosity:
Check manual, likely SAE 30 or 15W-40 for diesel.
Hydraulic Fluid Type:
Check manual for specific UTF (Universal Tractor Fluid) or transmission oil requirements.
Coolant Mixture Ratio:
Typically 50/50 ethylene glycol and water.
Known Issues
Common Wear Points:
Clutch wear, PTO spline wear, hydraulic lift seal leaks, injector pump timing, starter motor issues.
Troubleshooting Tips:
Manual provides detailed troubleshooting for starting problems, hydraulic lift issues, power loss, and transmission noise.
📚 Vehicle History
Brand Heritage
Manufacturer:
David Brown Tractors Ltd., formerly a significant British agricultural machinery manufacturer.
Model Evolution
Production Period:
The 1190 was part of the 'new generation' of David Brown tractors introduced in the late 1960s/early 1970s.
Production
Manufacturing Location:
Meltham, West Yorkshire, England.
Acquisition Impact:
David Brown was acquired by Tenneco in 1972, later becoming part of Case IH. This manual predates or covers the early period of this transition.
🏆 Awards & Recognition
Recognitions
Industry Standing:
David Brown tractors were known for their robust build and reliability in their era.
Ratings
Performance Benchmark:
Competed against other major tractor manufacturers of the period such as Fordson, Massey Ferguson, and International Harvester.
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