Basic Information
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Identification
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Make:
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David Brown (Case/International Harvester)
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Model:
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770, 870, 970, 1070, 1090, 1170, 1175
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Codes
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Engine Codes Covered:
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251 BG, 267 BD, 301 BG, 336 BD, 377 BG, 401 BD, 451 BD, 451 BDT
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Manual Coverage
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Systems Covered
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Engine Systems:
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Cooling System, Fuel System (Gasoline & Diesel), Air Intake System (including Turbocharger), Lubrication System, Electrical System (Distributor, Alternator, Starter)
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Powertrain Systems:
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Clutch (Single Plate, Power Shift), Transmission (Gearbox, PTO), Differential, Final Drive
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Hydraulic Systems:
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Power Steering, Hydraulic Pump, Steering Control Valve, Steering Actuator, Hydraulic Cylinders, Remote Valves, Draft-O-Matic System
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Braking Systems:
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Manual Brakes, Master Cylinder, Power Brakes, Double Disc Brakes, Caliper Disc Brakes, Parking Brakes
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Front Axle And Steering:
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Adjustable Axle, Power Steering System
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Procedures Included
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Repair And Overhaul:
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Engine overhaul, cylinder head service, valve adjustments, crankshaft and bearing service, piston and rod assembly, timing gear replacement, fuel injection pump and nozzle servicing, carburetor overhaul, radiator and water pump replacement, clutch overhaul (including power shift), transmission disassembly and reassembly, differential and final drive servicing, brake caliper and master cylinder replacement.
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Maintenance And Adjustment:
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Engine tune-up, oil and filter changes, coolant checks, fuel filter replacement, bleeding fuel systems, clutch adjustment, PTO engagement and adjustment, hydraulic system bleeding and pressure checks, brake adjustments.
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Troubleshooting:
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Systematic troubleshooting guides for engine performance issues, hydraulic malfunctions, transmission problems, braking system faults, and electrical system diagnostics.
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Diagnostics:
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Operating pressure checks, performance testing of hydraulic components, troubleshooting common issues with detailed diagnostic steps.
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Technical Depth
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Depth:
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Comprehensive, covering removal, disassembly, inspection, repair, assembly, and adjustment of major components and systems. Includes detailed technical specifications and troubleshooting procedures.
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Engine Specifications
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Primary Engine
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Engine Families And Configurations:
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Range of British-built David Brown diesel and petrol engines. 4-cylinder (251 BG, 267 BD, 301 BG, 336 BD) and 6-cylinder (377 BG, 401 BD, 451 BD, 451 BDT - Turbo) configurations.
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Performance
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Horsepower Range:
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Estimated to range from approximately 40-70 HP for the smaller 4-cylinder models up to 70-100+ HP for the larger 6-cylinder and turbocharged variants, depending on the specific model and engine tune.
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Fuel System
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Fuel Types And Components:
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Petrol engines utilize carburetors. Diesel engines feature fuel injection pumps (e.g., CAV Simms, Lucas) and injector nozzles. Diesel Turbo models utilize a turbocharger for enhanced power output.
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Transmission
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Standard
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Standard Transmission:
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Typically a manual transmission with multiple gears (e.g., 8-speed, 10-speed, 12-speed depending on model and range selection). Often features synchronized shifting for easier gear changes.
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Optional
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Optional Transmission:
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Power Shift clutch (or torque converter on some variants) for on-the-go gear changes, and Independent Power Take-Off (IPTO) for PTO operation without disengaging the main transmission.
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Features
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Transmission Features:
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Synchronized gear shifting, multi-speed gearboxes, selectable PTO speeds (e.g., 540/1000 RPM), differential lock, and robust construction for agricultural applications.
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Maintenance
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Service Intervals
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Engine Oil And Filter Change:
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Typically recommended every 250-500 operating hours for diesel engines, and 100-200 hours for petrol engines, depending on operating conditions. Always refer to the manual for precise intervals.
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Fluid Specifications
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Engine Oil Viscosity:
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For diesel engines, SAE 15W-30 or 10W-30 is common. For petrol engines, SAE 20W-50 or 10W-30. Consult manual for exact API service classifications (e.g., CD, CE for diesel; SF for petrol).
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Hydraulic Fluid Type:
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Typically a Universal Tractor Transmission Oil (UTTO) or a dedicated hydraulic fluid meeting specific viscosity and additive requirements. Capacity varies by model, often around 8-12 gallons.
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Coolant Type:
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A mix of ethylene glycol antifreeze and water (typically 50/50) for freeze protection and corrosion inhibition. Check manual for recommended coolant type (e.g., conventional green or advanced OAT).
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Known Issues
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Common Wear Items:
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Hydraulic pump wear, clutch wear (especially power shift), injector pump timing issues, potential for leaks in the cooling system, and wear in PTO clutch packs.
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Diesel Injection System:
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Wear in fuel injection pumps and nozzles can lead to starting difficulties, loss of power, and smoke. Proper timing and maintenance are crucial.
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Electrical System Aging:
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Older wiring harnesses can degrade, leading to intermittent electrical issues. Alternators and starter motors may require rebuilding or replacement over time.
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