This comprehensive Detroit Diesel Series 60 EGR Engine Workshop Service Repair Manual provides a wealth of information for servicing and repairing your truck engine. Covering models from 2002 to 2007, this manual is an essential resource for mechanics, technicians, and DIY enthusiasts alike. The detailed step-by-step instructions and accompanying illustrations make even complex repair procedures easy to follow. This manual covers every aspect of servicing and repair, ensuring you have all the information needed to confidently tackle any job. You'll find information on everything from routine maintenance procedures to complex engine overhauls, including diagnostics, troubleshooting, and component replacement. Whether you are a professional mechanic or a home mechanic, this manual will empower you with the knowledge and confidence to keep your Detroit Diesel Series 60 engine running smoothly.

The Detroit Diesel Series 60 EGR engine, a powerhouse in the trucking industry, is a heavy-duty diesel engine renowned for its durability and performance. Introduced in 1987, the Series 60 quickly gained popularity for its fuel efficiency and reliability, powering a wide range of commercial vehicles, from semi-trucks to transit buses. The engine design features a 60-degree V configuration with a displacement ranging from 12.7 to 14.0 liters, offering power outputs from 350 to 600 horsepower. The Series 60 employs a sophisticated electronic control module (ECM) to manage engine functions like fuel injection, air intake, and exhaust gas recirculation (EGR). The EGR system plays a crucial role in reducing nitrogen oxide emissions by recirculating a portion of exhaust gases back into the combustion chamber, lowering combustion temperatures. The Detroit Diesel Series 60 EGR engine is equipped with a variety of features that contribute to its performance and longevity. These include a robust cast-iron cylinder block, forged steel crankshaft, and durable connecting rods. The engine utilizes a turbocharger to boost airflow and enhance power output. The electronically controlled fuel injection system provides precise fuel delivery, optimizing fuel efficiency and minimizing emissions. The Series 60 is known for its serviceability, with readily accessible components and comprehensive repair manuals available. However, like any complex engine, proper maintenance and regular servicing are essential for optimal performance and extended lifespan. The Detroit Diesel Series 60 EGR engine has become a cornerstone of the trucking industry, its reliability, power, and fuel efficiency making it a preferred choice for countless commercial vehicle operators.