🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 1999 Codes Platform: NS (Second Generation) 👋 Introduction Market Position Segment: Minivan Target Audience: Vehicle owners seeking to perform DIY maintenance and repairs, independent repair shops, automotive technicians Competitive Analysis Competitors 1999: Ford Windstar, Chevrolet Venture, Pontiac Montana, Plymouth Voyager, Chrysler Town & Country Key Features Vehicle Selling Points: Versatile interior space, comfortable ride, family-oriented design Manual Value Proposition: Provides official, detailed factory procedures, enabling accurate and efficient repairs, saving money on labor costs 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and diagnostic procedures Secondary Coverage: Maintenance schedules, troubleshooting, wiring diagrams, specifications Page Count Estimated Pages: Hundreds (exact count not specified, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Download PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (automatic), transaxle, driveshafts, axles, differential Chassis: Steering system, suspension system (front and rear), brake system (front and rear), wheels and tires Electrical: Battery, charging system, starting system, lighting, instruments and gauges, body electrical, power accessories (windows, locks, seats), HVAC controls, audio system Body: Body construction, interior trim, exterior trim, doors, windows, roof, bumpers, seats, HVAC system components Diagnostic: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting charts Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection and replacement Repair And Overhaul: Engine component replacement (pistons, rings, valves, etc.), transmission overhaul, brake caliper and rotor replacement, suspension component replacement, power steering system repair, AC system servicing Troubleshooting: Step-by-step diagnostic procedures for common and complex faults Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic trees and wiring diagrams 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Searchable text content within the PDF ⚙️ Engine Specifications Primary Engine Engine Code: EDZ (3.3L V6 OHV) Engine Type: V-configuration, Overhead Valve (OHV), Sequential Electronic Fuel Injection (SEFI) Displacement: 3.3 Liters (203 cubic inches) Bore X Stroke: 3.92 x 3.57 inches (99.5 mm x 90.6 mm) Compression Ratio: 8.9:1 Performance Horsepower Peak: 158 hp @ 4700 RPM (for EDZ engine) Torque Peak: 190 lb-ft @ 3400 RPM (for EDZ engine) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 20.0 gallons (75.7 Liters) Other Engines Optional Engine: 3.0L V6 (2.97L) - ECE (less common in US models, but possible) 🔧 Transmission Standard Transmission Type: 4-speed automatic transaxle Transmission Code: A604 / 41TE (Ultradrive) Optional Optional Transmission: N/A (for 1999 models, 4-speed automatic was standard across most configurations) Features Gear Ratios: Specific ratios detailed in manual for each gear Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid, Type 9602) or equivalent Transmission Fluid Capacity: Approximately 7.5 quarts (7.1 Liters) for dry fill, 5.0 quarts (4.7 Liters) for fluid change 📐 Dimensions Exterior Wheelbase: 112.1 inches (2847 mm) Overall Length: 189.0 inches (4801 mm) Overall Width: 72.0 inches (1829 mm) Overall Height: 68.1 inches (1730 mm) Ground Clearance: Approximately 5.0 - 6.0 inches (127 - 152 mm), varies by suspension Interior Passenger Volume: Approximately 150.0 cubic feet (4.25 cubic meters) for standard wheelbase Cargo Cargo Volume Behind 3Rd Seat: Approximately 28.0 cubic feet (0.79 cubic meters) Cargo Volume Behind 2Nd Seat: Approximately 81.0 cubic feet (2.29 cubic meters) Cargo Volume With All Seats Removed: Approximately 140.0 cubic feet (3.96 cubic meters) Weights Curb Weight: Approximately 3700 - 4100 lbs (1678 - 1860 kg), depending on configuration Gross Vehicle Weight Rating Gvwr: Approximately 5600 lbs (2540 kg) Towing Capacity: Up to 3500 lbs (1588 kg) with optional towing package 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (1999 model year) NHTSA Frontal Impact Passenger: 4 Stars (1999 model year) IIHS Moderate Overlap Frontal Offset: Good (for vehicles tested in its class around that time, though specific 1999 Caravan rating may vary) Active Features ABS: Standard on most trims, optional on some base models Traction Control: Available as an option on some models Passive Features Airbags: Driver and front passenger airbags (standard) Seat Belts: Three-point seat belts in all seating positions, with shoulder belts in the front and second rows. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system not standard, but manual will cover proper installation of child seats using seat belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo with optional CD player. Manual covers removal, installation, and basic troubleshooting of audio components. Driver Assistance Cruise Control: Available as an option on most...
Steering system, suspension system (front and rear), brake system (front and rear), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instruments and gauges, body electrical, power accessories (windows, locks, seats), HVAC controls, audio system
Body:
Body construction, interior trim, exterior trim, doors, windows, roof, bumpers, seats, HVAC system components
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection and replacement
Repair And Overhaul:
Engine component replacement (pistons, rings, valves, etc.), transmission overhaul, brake caliper and rotor replacement, suspension component replacement, power steering system repair, AC system servicing
Troubleshooting:
Step-by-step diagnostic procedures for common and complex faults
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic trees and wiring diagrams
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
High-resolution, suitable for printing individual pages or the entire manual
4.5 quarts (4.3 Liters) with filter change for 3.3L V6
Coolant Type:
Ethylene Glycol based, Mopar Antifreeze/Coolant (Green) or equivalent
Power Steering Fluid:
ATF+3 or ATF+4 (Mopar Power Steering Fluid or equivalent)
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Brake pads and rotors, suspension components (ball joints, tie rods), exhaust system components, radiator, water pump, drive belts
Transmission Issues:
Occasional issues with the 41TE automatic transmission, such as solenoid pack failures or torque converter shudder, particularly with higher mileage vehicles. The manual will detail diagnostic procedures and repair steps.
Engine Issues:
Potential for intake manifold gasket leaks (particularly on the 3.8L in earlier models, though less common on 3.3L of this generation), and occasional cooling system leaks. The manual provides detailed procedures for diagnosing and repairing these.
Electrical Issues:
Window regulators, power lock actuators, and HVAC blower motor failures are relatively common. The manual includes comprehensive wiring diagrams to aid in troubleshooting these systems.
📚 Vehicle History
Brand Heritage
Dodge History:
Dodge, a division of Chrysler (now Stellantis), has a long history of producing practical and often innovative vehicles, with a strong presence in the American automotive market.
Model Evolution
Caravan Introduction:
The Dodge Caravan, along with its Plymouth Voyager sibling, pioneered the minivan segment in 1983 for the 1984 model year.
Second Generation Ns:
The 1999 Caravan is part of the second-generation (NS) platform, which ran from 1996 to 2000. This generation featured improved aerodynamics, updated styling, and a wider range of engine options compared to the first generation.
While not a specific award, the Dodge Caravan and its siblings were consistently strong contenders in the minivan class and often lauded for their practicality.
Consumer Reports:
Consumer Reports ratings for the 1999 Caravan typically reflected average to above-average reliability for its class at the time, though individual components varied. The manual is essential for maintaining optimal performance and addressing any emerging issues.
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