Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, camshaft, valvetrain
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Engine Electrical:
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Ignition system, starting system, charging system, lighting, instrumentation, sensors
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Emission Control:
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Catalytic converter, EGR system, PCV system, evaporative emission control
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Fuel System:
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Fuel injection system (MPI), fuel pump, fuel injectors, fuel pressure regulator, fuel tank, lines
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Clutch System:
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Clutch operation, clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders)
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Manual Transaxle:
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Gearbox operation, disassembly, assembly, shifting mechanisms, lubrication
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Automatic Transaxle:
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Torque converter, planetary gearsets, hydraulic control system, valve body, transmission fluid, electronic controls
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Driveshaft Axle:
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CV joints, drive axles, axle shafts, wheel bearings
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Suspension System:
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Front suspension (MacPherson struts, control arms), rear suspension (trailing arms, coil springs), shock absorbers, bushings
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Steering System:
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Power steering pump, steering rack, tie rods, steering column
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Restraint System:
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Seat belts, airbags (if equipped), SRS system diagnostics
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Brake System:
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Front disc brakes, rear drum brakes (or disc depending on trim), brake lines, master cylinder, brake booster, ABS (if equipped)
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Body Interior Exterior:
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Body panels, doors, hood, trunk, bumpers, glass, interior trim, seats, dashboard
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Body Electrical System:
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Power windows, power locks, mirrors, wipers, lighting, horn, infotainment, alarm system
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HVAC System:
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Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant, cabin air filter
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Procedures Included
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Maintenance:
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Oil changes, filter replacements, fluid checks and changes, belt inspections and replacements, spark plug replacement, tune-ups
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Troubleshooting:
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Diagnostic charts, symptom-based troubleshooting, fault code interpretation
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Repair:
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Component removal and installation, adjustments, calibrations, rebuild procedures
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Diagnostics:
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Electrical system diagnostics, engine performance diagnostics, HVAC system diagnostics
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Wiring Schematics:
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Detailed wiring diagrams for all vehicle systems
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Technical Depth
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Depth:
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Complete workshop level, suitable for professional mechanics and skilled DIY enthusiasts.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Refer to manual for precise recommendations.
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Transmission Fluid Change:
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Intervals vary, but often around 30,000-60,000 miles (48,000-96,000 km). Manual is crucial for specific type and interval.
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Fluid Specifications
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Engine Oil Type:
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Refer to manual for exact viscosity (e.g., 5W-30, 10W-30) and API service classification. Likely conventional or synthetic blend.
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Coolant Type:
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Chrysler's conventional green ethylene glycol coolant or equivalent. Manual will specify capacity and type.
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Brake Fluid Type:
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DOT 3 brake fluid.
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Power Steering Fluid:
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ATF+2 or ATF+3 compatible fluid (refer to manual for specific type).
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Known Issues
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Common Wear Items:
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CV joints, suspension bushings, exhaust components, turbocharger (on turbo models), fuel injectors.
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Electrical Gremlins:
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Like many vehicles of this era, potential for aging wiring and electrical component failures. Manual's electrical section is invaluable.
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