🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Year: 2009 Codes Platform: RT 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial operators requiring versatile people and cargo hauling. Competitive Analysis Competitors 2009: Toyota Sienna, Honda Odyssey, Kia Sedona, Ford Freestar. Key Features Stow 'N Go: Standard on most trims, offering foldable second and third-row seats for flexible cargo and passenger configurations. Flexible Interior: Ample interior space, multiple seating arrangements, power sliding doors and liftgate options. Practicality: Designed for maximum utility, comfort, and ease of use for family transportation and cargo hauling. 📋 Manual Details Coverage Areas Coverage: Comprehensive maintenance, diagnostic, repair, and overhaul procedures for all systems of the 2009 Dodge Grand Caravan. Page Count Page Count: Estimated 1,500-2,500 pages (typical for a complete service manual of this era). Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing system. Engine Performance: Fuel system (injectors, pump, pressure), ignition system, emissions control, engine management (PCM operation). Transmission Manual: Transmission identification, disassembly, assembly, torque converter, valve body, seals, clutch pack diagnostics. Transmission Automatic: Automatic transmission (e.g., 62TE) diagnosis, repair, fluid and filter replacement, electronic controls. Drivetrain: Front-wheel drive axle shafts, constant velocity (CV) joints, differential, transfer case (if applicable). Brakes: Front and rear brake systems, hydraulic components, anti-lock braking system (ABS), electronic stability control (ESC), brake fluid specifications. Suspension: Front and rear suspension components, struts, shock absorbers, control arms, ball joints, wheel bearings, alignment specifications. Steering: Power steering system, steering column, steering gear/rack and pinion, tie rod ends, steering fluid specifications. Body Frame: Body structure, corrosion protection, front and rear structural components, door, hood, liftgate mechanisms, interior trim removal. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, power distribution, grounding. HVAC: Heating, ventilation, and air conditioning (HVAC) system, components, refrigerant, diagnostics, compressor, evaporator, heater core. Comfort Convenience: Power windows, power locks, power sliding doors, power liftgate, mirrors, seats, remote entry, keyless ignition. Safety Restraint Safety Restraint: Airbag system (SRS), seat belts, pretensioners, diagnostic procedures for SRS. Information Entertainment Infotainment: Audio system, navigation system (if equipped), Uconnect system, display units. Procedures Included Maintenance: Routine maintenance procedures: oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic flowcharts, symptom analysis, common problems and their solutions, fault code interpretation. Repair: Step-by-step repair instructions for all major components and systems, including removal, installation, and adjustment. Overhaul: Detailed procedures for complete engine and transmission overhauls, including specifications for internal components. Diagnostics: On-Board Diagnostics (OBD-II) system operation, scan tool usage, sensor testing, actuator testing, electrical circuit diagnosis. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIYers. Covers everything from basic adjustments to complete component rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Image Quality: High-resolution images and diagrams optimized for clarity, with recommendation for Adobe PDF Reader for accurate display. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 2.8L V6 (ERB) - Less common, typically for base models or specific markets. Engine Code Common: 3.3L V6 (EGA) - Standard on many models. Engine Code Performance: 3.8L V6 (L26) - Optional, higher output. Performance Horsepower 3.3L: Approx. 175 hp @ 5000 rpm Torque 3.3L: Approx. 205 lb-ft @ 4000 rpm Horsepower 3.8L: Approx. 200 hp @ 5000 rpm Torque 3.8L: Approx. 235 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline Fuel Requirement: 87 octane minimum 🔧 Transmission Standard Transmission Type: 4-speed automatic (41TE) on 3.3L models. Optional Transmission Type Optional: 6-speed automatic (62TE) on 3.8L and some 3.3L models. Features Electronic Control: Electronically controlled automatic transmissions with adaptive shift logic. Transmission Fluid: ATF+4 (Mopar equivalent recommended for optimal performance and longevity). 📐 Dimensions Exterior Length: Approx. 199.8 inches Width: Approx. 78.5 inches Height: Approx. 68.9 inches Wheelbase: Approx. 121.1 inches Cargo Cargo Volume Behind 3Rd Row: Approx. 31.3 cu ft Cargo Volume With 3Rd Row Folded: Approx. 77.0 cu ft Cargo Volume Max: Approx. 140.0 cu ft (with 2nd and 3rd rows folded) Weights Curb Weight: Approx. 4,400 - 4,800 lbs (depending on configuration) Gross Vehicle Weight Rating: Approx. 6,300 - 6,600 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver and Passenger) - 2009 model year testing. NHTSA Side Impact: 5-Star (Front and Rear Passengers) - 2009 model year testing. IIHS Top Safety Pick: Yes - For 2009. Active Features ABS: Standard Anti-lock Braking System (ABS) Esc: Standard Electronic Stability Control (ESC) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Standard advanced multi-stage front airbags, front-seat-mounted side airbags, and available roof-mounted side curtain airbags for...
Comprehensive, suitable for professional technicians and advanced DIYers. Covers everything from basic adjustments to complete component rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Image Quality:
High-resolution images and diagrams optimized for clarity, with recommendation for Adobe PDF Reader for accurate display.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.8L V6 (ERB) - Less common, typically for base models or specific markets.
Engine Code Common:
3.3L V6 (EGA) - Standard on many models.
Engine Code Performance:
3.8L V6 (L26) - Optional, higher output.
Performance
Horsepower 3.3L:
Approx. 175 hp @ 5000 rpm
Torque 3.3L:
Approx. 205 lb-ft @ 4000 rpm
Horsepower 3.8L:
Approx. 200 hp @ 5000 rpm
Torque 3.8L:
Approx. 235 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline
Fuel Requirement:
87 octane minimum
🔧 Transmission
Standard
Transmission Type:
4-speed automatic (41TE) on 3.3L models.
Optional
Transmission Type Optional:
6-speed automatic (62TE) on 3.8L and some 3.3L models.
Features
Electronic Control:
Electronically controlled automatic transmissions with adaptive shift logic.
Transmission Fluid:
ATF+4 (Mopar equivalent recommended for optimal performance and longevity).
📐 Dimensions
Exterior
Length:
Approx. 199.8 inches
Width:
Approx. 78.5 inches
Height:
Approx. 68.9 inches
Wheelbase:
Approx. 121.1 inches
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 31.3 cu ft
Cargo Volume With 3Rd Row Folded:
Approx. 77.0 cu ft
Cargo Volume Max:
Approx. 140.0 cu ft (with 2nd and 3rd rows folded)
Weights
Curb Weight:
Approx. 4,400 - 4,800 lbs (depending on configuration)
Gross Vehicle Weight Rating:
Approx. 6,300 - 6,600 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger) - 2009 model year testing.
NHTSA Side Impact:
5-Star (Front and Rear Passengers) - 2009 model year testing.
IIHS Top Safety Pick:
Yes - For 2009.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esc:
Standard Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Standard advanced multi-stage front airbags, front-seat-mounted side airbags, and available roof-mounted side curtain airbags for all rows.
Seat Belts:
3-point seat belts for all seating positions, driver and front passenger seat belt pretensioners.
Optional Uconnect system with Bluetooth hands-free communication and voice commands.
Driver Assistance
Backup Camera:
Available rearview camera system.
Parkview Camera:
ParkView Rear Back-Up Camera displaying guidelines on the audio display.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack for portable media players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or as indicated by the oil change reminder system (depending on driving conditions and oil type).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Replace every 15,000-30,000 miles.
Spark Plugs:
Replace every 100,000 miles (typically platinum or iridium plugs).
Transmission Fluid Filter:
Replace every 60,000 - 100,000 miles, or as per severe service recommendations.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic.
Engine Oil Capacity:
Approx. 5 quarts (4.7 liters) for 3.3L and 3.8L V6 engines (check dipstick).
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant, 50/50 mix with distilled water.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent.
Known Issues
Transmission Hard Shifting:
Common concern with the 62TE transmission, often related to valve body issues or software calibration. Can be addressed with specific service bulletins.
Power Sliding Door Motors:
Durability issues with the motors and mechanisms for power sliding doors.
Cv Axle Wear:
Front CV axles can wear prematurely, especially in vehicles driven in harsh climates or with altered suspension.
Rear Suspension Noise:
Squeaks and rattles from the rear suspension, often traced to worn bushings or struts.
Climate Control Actuators:
Blend door actuators for the HVAC system can fail, leading to improper temperature control.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge has a long history of building durable and practical vehicles, including successful minivans.
Model Evolution
Grand Caravan Introduction:
The Grand Caravan (and its Plymouth Voyager/Dodge Caravan siblings) pioneered the modern minivan segment in the mid-1980s.
Generation 2009:
The 2009 model belongs to the fourth generation (2008-2020, with major redesigns in between). This generation was built on the Chrysler RT platform.
Production
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada.
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