🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Model Years Covered: 2003, 2004, 2005, 2006, 2007 Generation Generation Code: RS Generation Description: The fourth generation Grand Caravan, representing significant styling and technological updates from the previous generation. 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families, fleet operators, DIY mechanics, professional technicians. Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture/Montana SV6. Key Features Versatility: Known for its flexible seating configurations (Stow 'n Go available in later models, but the foundation for this generation). Optimized cargo and passenger capacity. Powertrain Options: Offered with robust V6 engine options focused on torque and hauling capacity. Value Proposition: Often positioned as a value-oriented choice in the minivan segment, offering substantial utility for the price. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Workshop Service & Repair Page Count Page Count: Over 2000 pages Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility: Windows, Mac, Linux OS Accessibility Requirement: Adobe Reader Print Quality Printability: Yes, all pages printable 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine assembly, disassembly, component testing, and overhaul. Engine Management: Diagnostic procedures, sensor testing, fuel injection system diagnosis and repair. Transmission Automatic: Diagnosis, repair, overhaul, and fluid service for automatic transmissions. Transmission Manual: Diagnosis, repair, overhaul, and fluid service for manual transmissions (if applicable). Drivetrain: Front-wheel drive systems, axles, CV joints, and differentials. Suspension: Front and rear suspension components, steering linkage, wheel alignment specifications. Brakes: Hydraulic brake system diagnosis, ABS system, brake pad/rotor replacement, caliper service. Steering: Power steering system diagnosis, pump and rack repair, steering column service. Electrical System: Complete wiring diagrams, component testing, charging system, starting system, ignition system. HVAC: Air conditioning system diagnosis, refrigerant handling, heater core and evaporator service. Body And Frame: Body panel repair, door and liftgate mechanisms, interior trim removal and installation. Safety Systems: Airbag system diagnosis and replacement, seatbelt mechanisms. Body Controls: Power windows, power locks, remote keyless entry system, power sliding doors (if equipped). Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements. Troubleshooting: Step-by-step diagnostic procedures for common and complex issues. Repair: Detailed instructions for component repair and replacement. Removal Installation: Comprehensive guides for removing and installing all major and minor components. Disassembly Assembly: Detailed breakdowns and reassembly procedures for various systems. Adjustments: Procedures for various adjustments, including wheel alignment, brake adjustments, and door alignment. Specifications: Torque specifications, fluid capacities, wear limits, and performance data. Technical Depth Depth: Bumper-to-bumper coverage, from basic maintenance to complete engine and transmission overhauls. Illustrations: Detailed illustrations, exploded diagrams, drawings, and photographs for clear guidance. Special Tools: Reference to and illustration of required special service tools. 📊 Manual Specifications File Format File Type: Digital PDF Print Quality Print Resolution: High-resolution for clear viewing and printing of text and diagrams. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 3.3L OHV V6 (EGA) Displacement Liters: 3.3 Displacement Cubic Inches: 3301 Horsepower Peak: ~180-185 hp @ 5000 rpm (varies by year and specific tune) Torque Peak: ~230-235 lb-ft @ 3200 rpm (varies by year and specific tune) Performance Engine Block Material: Cast Iron Cylinder Head Material: Aluminum Fuel System Fuel Delivery: Multi-port Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Required Octane: 87 Octane (minimum) Additional Engines Optional Engine 38L V6: 3.8L OHV V6 (L32) - Introduced for later models in this generation, offering more power. 38L V6 Hp: ~200-205 hp 38L V6 Torque: ~235-240 lb-ft 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Model: 41TE / 42LE (depending on engine and specific application) Optional Optional Transmission Type: N/A for this generation covered by the manual. Features Drive Layout: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: ~199.5 inches (depending on configuration) Width: ~72.0 inches Height: ~68.0 - 69.0 inches (depending on roof rack options) Interior Passenger Capacity: 7-8 Passengers Cargo Max Cargo Volume: ~140-160 cubic feet (behind front seats, varies by configuration) Weights Curb Weight: ~4,000 - 4,300 lbs (depending on engine and equipment) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-Star (for most configurations in this generation) NHTSA Frontal Impact Passenger: 4-Star (for most configurations in this generation) NHTSA Side Impact Front Seat: 4-Star (for most configurations in this generation) NHTSA Side Impact Rear Seat: 4-Star (for most configurations in this generation) IIHS Side Impact Rating: Good (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags Front: Standard front driver and passenger airbags. Airbags Side: Optional side curtain airbags for all three rows. Seatbelts: All seating positions equipped with three-point seatbelts. Second and third-row seats feature integrated child seat anchors (LATCH). 💡 Technology Features Infotainment Audio...