🏷️ Basic Information Identification Make: Dodge Model: Spirit Year: 1991 Generation Platform: Chrysler's K-Platform (specifically a derivative of the L-body platform) Codes Chassis Code: AN (for Dodge Spirit) 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size sedan, often marketed as an affordable and practical family car. Competitive Analysis Key Competitors 1991: Chevrolet Cavalier, Ford Tempo, Oldsmobile Achieva, Pontiac Sunbird, Honda Civic, Toyota Corolla Key Features Badge Engineering: Shared platform and many components with the Plymouth Acclaim and Chrysler LeBaron. 📋 Manual Details Coverage Areas Primary Coverage: Repair, maintenance, diagnostics, troubleshooting, and specifications for the 1991 Dodge Spirit Page Count Estimated Page Count: Varies, typically 800-1200 pages for comprehensive factory-level manuals covering this era and model complexity. Manual Type Manual Classification: Service and Repair Manual (often referred to as a Workshop Manual or Factory Service Manual equivalent) Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (2.5L TBI/MPI, 3.0L V6), fuel system, ignition system, exhaust system, cooling system Drivetrain: Manual transmission, automatic transmission (TorqueFlite A413, A604 FWD Transaxle) Chassis: Front suspension (MacPherson strut), rear suspension (beam axle, coil springs), steering system, brake system (front disc/rear drum), power steering Electrical: Battery, charging system, starting system, lighting, instrumentation, wipers, horns, power windows/locks (if equipped), audio system Body And Interior: Body panels, doors, windows, seats, trim, HVAC system (heating, ventilation, and air conditioning) Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, inspections), fluid checks and changes, lubrication Repair: Engine overhaul, transmission service, brake repair, suspension component replacement, electrical system diagnostics and repair, bodywork adjustments Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs) for applicable systems, symptom-based diagnostics Technical Depth Diagnostic Level: Comprehensive, suitable for professional technicians and advanced DIYers with basic mechanical and electrical knowledge. Includes detailed diagnostic procedures and component testing. Rebuild Depth: Covers complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full printable, allowing users to print specific sections or the entire manual. Zoom Functionality: YES, zoom IN/OUT supported for detailed viewing of diagrams and text. Binding Type Digital Binding: N/A (Digital download) Paper Type Digital Paper Simulation: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Option 1 Type: Inline 4-cylinder Engine Option 1 Displacement: 2.5 Liters (2507 cc) Engine Option 1 Fuel Delivery: Throttle Body Injection (TBI) or Multi-Point Fuel Injection (MPI) depending on sub-model/trim. Engine Option 1 Horsepower: Approximately 100-105 hp Engine Option 1 Torque: Approximately 135-140 lb-ft Secondary Engine Engine Option 2 Type: V6 (Mitsubishi 6G72 SOHC) Engine Option 2 Displacement: 3.0 Liters (2972 cc) Engine Option 2 Fuel Delivery: Multi-Point Fuel Injection (MPI) Engine Option 2 Horsepower: Approximately 140-144 hp Engine Option 2 Torque: Approximately 160-165 lb-ft Performance 0 60 Mph Time: Approximately 9-11 seconds (depending on engine and transmission) Fuel System Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Option 1 Type: 5-speed Manual (Getrag A520, Chrysler A525 FWD) Optional Transmission Option 2 Type: 3-speed Automatic (Chrysler Torqueflite A413 FWD) Transmission Option 3 Type: 4-speed Automatic Transaxle (Chrysler Ultradrive A604 FWD - Electronically controlled, available on higher trims/V6 models) Features Transmission Fluid Type: Refer to manual for specific fluid type (e.g., ATF+3 or equivalent for automatics, gear oil for manuals) 📐 Dimensions Exterior Length: Approximately 176 inches Width: Approximately 68 inches Height: Approximately 54 inches Wheelbase: Approximately 100 inches Weights Curb Weight: Approximately 2700-2900 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Crash Test Results 1991: NHTSA ratings for this specific model year are not readily available through modern databases. However, vehicles of this era generally performed moderately in frontal impacts. Active Features Braking System: Front disc brakes, rear drum brakes. Optional Anti-lock Braking System (ABS) on some models. Passive Features Airbags: Driver-side airbag may have been standard or optional on certain trims. Passenger airbag not standard. Seatbelts: Front 3-point automatic locking retractors, rear lap belts. Shoulder belts for rear occupants may have been present. 💡 Technology Features Infotainment Audio System Options: AM/FM radio with cassette player, optional premium sound system with more speakers. Driver Assistance Cruise Control: Optional cruise control system. Connectivity Early Electronic Features: Basic electronic features such as digital clock, optional power windows and locks, and trip computer on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months (typical for this era). Consult manual for specific recommendations. Transmission Fluid Change Interval: Every 30,000 - 60,000 miles, or as per manual recommendations (depending on driving conditions). Fluid Specifications Engine Oil Type: SAE 5W-30 or 10W-30 (depending on climate). Consult manual for specific viscosity and API service classification. Coolant Type: Ethylene glycol-based antifreeze (green or a compatible color) with a 50/50 mix with distilled water. Known Issues Common Problems 2 5L: Intake manifold gasket leaks, oil pan gasket leaks, exhaust manifold leaks, timing belt (if...
Comprehensive, suitable for professional technicians and advanced DIYers with basic mechanical and electrical knowledge. Includes detailed diagnostic procedures and component testing.
Rebuild Depth:
Covers complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full printable, allowing users to print specific sections or the entire manual.
Zoom Functionality:
YES, zoom IN/OUT supported for detailed viewing of diagrams and text.
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Simulation:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Option 1 Type:
Inline 4-cylinder
Engine Option 1 Displacement:
2.5 Liters (2507 cc)
Engine Option 1 Fuel Delivery:
Throttle Body Injection (TBI) or Multi-Point Fuel Injection (MPI) depending on sub-model/trim.
Engine Option 1 Horsepower:
Approximately 100-105 hp
Engine Option 1 Torque:
Approximately 135-140 lb-ft
Secondary Engine
Engine Option 2 Type:
V6 (Mitsubishi 6G72 SOHC)
Engine Option 2 Displacement:
3.0 Liters (2972 cc)
Engine Option 2 Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Engine Option 2 Horsepower:
Approximately 140-144 hp
Engine Option 2 Torque:
Approximately 160-165 lb-ft
Performance
0 60 Mph Time:
Approximately 9-11 seconds (depending on engine and transmission)
Fuel System
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Option 1 Type:
5-speed Manual (Getrag A520, Chrysler A525 FWD)
Optional
Transmission Option 2 Type:
3-speed Automatic (Chrysler Torqueflite A413 FWD)
Transmission Option 3 Type:
4-speed Automatic Transaxle (Chrysler Ultradrive A604 FWD - Electronically controlled, available on higher trims/V6 models)
Features
Transmission Fluid Type:
Refer to manual for specific fluid type (e.g., ATF+3 or equivalent for automatics, gear oil for manuals)
📐 Dimensions
Exterior
Length:
Approximately 176 inches
Width:
Approximately 68 inches
Height:
Approximately 54 inches
Wheelbase:
Approximately 100 inches
Weights
Curb Weight:
Approximately 2700-2900 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results 1991:
NHTSA ratings for this specific model year are not readily available through modern databases. However, vehicles of this era generally performed moderately in frontal impacts.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Optional Anti-lock Braking System (ABS) on some models.
Passive Features
Airbags:
Driver-side airbag may have been standard or optional on certain trims. Passenger airbag not standard.
Seatbelts:
Front 3-point automatic locking retractors, rear lap belts. Shoulder belts for rear occupants may have been present.
💡 Technology Features
Infotainment
Audio System Options:
AM/FM radio with cassette player, optional premium sound system with more speakers.
Driver Assistance
Cruise Control:
Optional cruise control system.
Connectivity
Early Electronic Features:
Basic electronic features such as digital clock, optional power windows and locks, and trip computer on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (typical for this era). Consult manual for specific recommendations.
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles, or as per manual recommendations (depending on driving conditions).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 10W-30 (depending on climate). Consult manual for specific viscosity and API service classification.
Coolant Type:
Ethylene glycol-based antifreeze (green or a compatible color) with a 50/50 mix with distilled water.
Known Issues
Common Problems 2 5L:
Intake manifold gasket leaks, oil pan gasket leaks, exhaust manifold leaks, timing belt (if applicable, though many had chains) wear, ignition system component failures.
Common Problems 3 0L V6:
Head gasket failures (especially on early models), oil leaks, timing belt replacement (critical maintenance item), starter motor issues.
Common Transmission Issues:
A604 Ultradrive transmission electronic control module (ESM) failures, valve body issues, torque converter problems.
Common Chassis Issues:
Strut mount wear, ball joint wear, tie rod end wear, brake component wear.
📚 Vehicle History
Brand Heritage
Dodge Legacy 1991:
Dodge, as part of Chrysler Corporation, focused on affordable, practical vehicles in the late 80s and early 90s. The Spirit represented this strategy.
Model Evolution
K Car Lineage:
The Dodge Spirit is a descendant of Chrysler's groundbreaking K-Car platform, evolving into the L-body platform, which also underpinned the Aries and Reliant.
Production
Production Years:
1989-1994 (for the Dodge Spirit)
Manufacturing Location:
Jefferson Avenue Assembly Plant, Detroit, Michigan, USA (primarily)
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The Dodge Spirit, as part of the K-car lineage, was recognized for its affordability and fuel efficiency upon its platform's introduction, though specific awards for the 1991 Spirit are not prominent.
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