🏷️ Basic Information Identification Make: EZ-GO Model: ST 480 / Cushman Commander 4800 Vehicle Type: Golf Cart / Personal Transportation Vehicle Powertrain Type: Gasoline Powered 👋 Introduction Market Position Target Audience: EZ-GO and Cushman owners, independent repair shops, golf course maintenance staff Key Features Cost Savings: Enables DIY repairs, reducing labor costs Comprehensive Coverage: Covers all aspects of maintenance and repair Competitive Analysis Competitors: Club Car, Yamaha Golf Cars, other utility vehicle manufacturers of the era. 📋 Manual Details Coverage Areas Manual Type: Service Parts Manual / Professional Technician Workshop and Maintenance Repair Manual Language: English Format: Likely Printed, potentially available digitally (PDF) Page Count Estimated Page Count: Varies by specific edition, but typically 200-500+ pages for a comprehensive service manual. 📖 Manual Coverage Systems Covered Engine: Internal Combustion Engine (Gasoline) - Repair, Rebuild, Lubrication Powertrain: Transmission, Drive System Components Chassis: Frame, Suspension, Steering Braking System: Brake Adjustment, Repair, and Maintenance Electrical System: Wiring Diagrams, Component Diagnosis (Headlights, Taillights, Battery) Bodywork: Body Panel Attachment, Seat Mounting, Canopy Systems Procedures Included Maintenance: Routine Lubrication, Filter Changes, Belt Adjustments Repair: Component-level diagnostics and replacement Rebuild: Engine Overhaul and Reassembly Troubleshooting Guides: Step-by-step diagnostic procedures for common faults. Assembly Disassembly: Detailed instructions for taking apart and putting back together components. Technical Depth Diagnostic Capabilities: Troubleshooting common issues, fault identification Repair Complexity: From basic lubrication to major component overhaul Schematics: Electrical and mechanical schematics provided. Torque Specifications: Crucial torque values for critical fasteners (e.g., engine components, wheel nuts). 📊 Manual Specifications File Format Digital Format Specs: If PDF, check for searchable text, high-resolution diagrams, and bookmark navigation for ease of use. Print Quality Diagram Clarity: High-quality diagrams and illustrations are essential for repair accuracy. Binding Type Physical Binding: If printed, a durable binding (e.g., spiral-bound, perfect-bound) suitable for workshop use is preferred. Paper Type Paper Quality: If printed, durable, possibly laminated or coated pages to resist grease and dirt. ⚙️ Engine Specifications Primary Engine Engine Type: Likely a small displacement, single or twin-cylinder gasoline engine (e.g., 250cc to 400cc range common in this class). Performance Horsepower: Typically in the 8-15 HP range for this vehicle class. Torque: Sufficient for low-speed, recreational use. Fuel System Fuel Delivery: Carbureted, common for this vehicle type and era. Ignition System Ignition Type: Electronic Ignition (CDI or similar) Cooling System Cooling Method: Air-cooled Lubrication System Oil Type: Specific SAE viscosity grade (e.g., SAE 10W-30 or 10W-40) - detailed in manual. Filters Oil Filter Part Number: Specific part number will be listed in the manual (e.g., AC Delco, Wix, or OEM specific). Starting System Starter Type: Electric starter motor, likely integrated with generator function. Carburetor Model Carburetor Identification: Specific carburetor model and jetting details provided. Engine Mounts Engine Mount Type: Rubber isolation mounts to reduce vibration. 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) or Automatic Clutch with Belt Drive. Features Drive System: Shaft drive or belt drive to rear differential. Fluid Specifications Gearbox Oil Type: Specific gear oil or transmission fluid grade (detailed in manual). Clutch System Clutch Type: Centrifugal clutch for automatic engagement. 📐 Dimensions Exterior Length: Typically around 90-110 inches (228-279 cm). Width: Typically around 45-55 inches (114-140 cm). Height: Typically around 60-75 inches (152-190 cm) including roof. Weights Curb Weight: Generally in the range of 600-800 lbs (272-363 kg). Passenger Capacity: 2-4 passengers, depending on specific configuration. Wheels Tires Tire Size: Commonly 18x8.50-8 or similar, specific sizes documented. Wheel Bolt Pattern: Typically 4-lug, specific bolt circle diameter documented. Ground Clearance Min Ground Clearance: Varies, but generally sufficient for golf course terrain. 🛡️ Safety Features Ratings Safety Standards: Compliance with relevant golf cart and low-speed vehicle (LSV) safety standards of the era. Active Features Braking System Type: Hydraulic drum brakes on rear axle, potentially mechanical parking brake. Passive Features Occupant Restraints: Seat belts (if equipped as standard or optional). Lighting: Headlights, taillights, brake lights, turn signals (depending on configuration and local regulations). Lighting Indicator Lights: Hazard lights, turn signals (if equipped). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio or no audio system standard; optional aftermarket upgrades possible. Driver Assistance Parking Assist: No advanced driver-assistance systems; relies on driver awareness and mirrors. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 50-100 operating hours or annually, specific recommendation in manual. Air Filter Replacement: Based on operating conditions, usually inspected monthly and replaced as needed. Spark Plug Replacement: Recommended at intervals of 100-300 operating hours, or annually. Grease Points: Regular greasing of suspension components, steering linkage, and wheel bearings is crucial (locations detailed in manual). Throttle Cable Adjustment: Regular checks and adjustments to ensure smooth throttle operation. Fluid Specifications Engine Oil Capacity: Typically 1.0-1.5 quarts (0.9-1.4 liters), confirmed in manual. Brake Fluid Type: DOT 3 or DOT 4 brake fluid, as specified. Coolant Type: N/A for air-cooled engines. Transmission Fluid Capacity: If separate transmission, capacity will...