2009 Fiat 500 All Models Service and Repair Manual
Product Description:
2012 Fiat 500 ALL MODELS Service and Repair Manual - Covers All Models & All Repairs A-Z. This is NOT generic repair information! It is vehicle specific. This is the exact same manual used by technicians at the dealerships to maintain, service.
Model Years Covered:
2009, 2010, 2011, 2012
Codes
Chassis Codes:
312 (Global platform)
Engine Codes:
169A4.000 (1.2L Fire EVO), 312A1.000 (0.9L TwinAir Turbo), 312A3.000 (1.4L Fire MultiAir)
👋 Introduction
Market Position
Segment:
Subcompact, city car
Target Audience:
Urban commuters, style-conscious buyers, small car enthusiasts
Competitive Analysis
Key Competitors:
Mini Cooper, Volkswagen Beetle, Ford Fiesta, Hyundai i10, Chevrolet Spark
Multi-point fuel injection (MPI) for 1.2L, Turbocharged Gasoline Direct Injection (GDI) for TwinAir, MultiAir Intake (camless valve lift) with MPI for 1.4L
Fuel Type:
Unleaded gasoline
Emission Control:
Catalytic converter, Oxygen sensors, Evaporative Emission Control (EVAP)
6-speed Manual Transmission (for 1.4L MultiAir models in some markets)
Features
Clutch Type:
Dry single plate (manual), Automated clutch actuation (Dualogic)
Gear Ratios:
Detailed ratios for each gear and final drive provided in the manual
Fluid Specs
Manual Transmission Fluid:
Refer to manual for specific Fiat 9.55550-MZ6 or equivalent, API GL-4, SAE 75W-85
Mta Hydraulic Fluid:
Refer to manual for specific Fiat 9.55550-MZ6 or equivalent, SAE 75W-85
📐 Dimensions
Exterior
Length:
Approx. 3550 mm (139.8 in)
Width:
Approx. 1627 mm (64.1 in)
Height:
Approx. 1488 mm (58.6 in)
Wheelbase:
Approx. 2300 mm (90.6 in)
Cargo
Cargo Volume:
Approx. 185 liters (6.5 cu ft)
Weights
Curb Weight:
Approx. 975 - 1100 kg (2150 - 2425 lbs) depending on engine and trim
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Esp:
Optional Electronic Stability Program (ESP) with Hill Holder
Passive Features
Airbags:
Driver, passenger, side, and knee airbags (availability varies by trim and market)
Seat Belts:
Pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD/MP3 player with auxiliary input, optional USB and Bluetooth connectivity, optional Blue&Me hands-free system.
Navigation:
Optional integrated navigation system (e.g., CarminatTomTom) or portable solutions.
Driver Assistance
Parking Sensors:
Optional rear parking sensors
Hill Holder:
Integrated with ESP (optional) or Dualogic transmission for preventing rollback on inclines.
Connectivity
Blue And Me:
Fiat's proprietary hands-free communication and media player system using Bluetooth and USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km (9,300 miles) or 1 year, whichever comes first (check manual for specific engine)
Air Filter Replacement:
Every 30,000 km (18,600 miles) or 2 years
Spark Plug Replacement:
Every 60,000 km (37,300 miles) for standard engines, refer to manual for TwinAir/MultiAir specifics
Coolant Change:
Every 4 years or 60,000 km (37,300 miles)
Fluid Specifications
Engine Oil Type:
Refer to manual for specific Fiat 9.55535-GS1 (e.g., Selenia Star Pure Energy 0W-30) or equivalent for 1.2L Fire EVO. Refer to manual for TwinAir/MultiAir specific viscosity and API ratings.
Coolant Type:
Paraflu UP (OAT) - Blue color, ethylene glycol-based coolant. Refer to manual for specific Fiat specification.
Brake Fluid Type:
DOT 4 (e.g., Fiat 9.55597-S0 or equivalent)
Known Issues
Common Wear Items:
Clutch wear (especially in urban driving), suspension components (bushings, links), exhaust system, front brake pads/rotors
Engine Specific Notes:
Timing belt on 1.2L Fire engine requires regular replacement. TwinAir can be sensitive to oil quality and maintenance. MultiAir systems can sometimes experience issues if not properly maintained.
Electrical Notes:
Occasional issues with window regulators, central locking, or specific sensor failures. Refer to detailed wiring diagrams in the manual.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italy, founded 1899
Iconic Models:
Fiat 500 'Nuova' (1957-1975), Fiat Panda, Fiat Punto
Model Evolution
Reintroduction:
The modern Fiat 500 was launched in 2007 as a retro-styled successor to the original 'Nuova' 500, drawing heavily on its iconic design cues.
Production
Manufacturing Locations:
Tychy, Poland (primary plant for this generation), Mirafiori, Turin, Italy (early production)
Production Years Covered By Manual:
2009-2012 (with updates for 2012 model year)
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Car of the Year 2008 (Awarded just prior to the 2009 model year introduction)
Design Awards:
Numerous design accolades for its styling and retro appeal.
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