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Fiat Tempra 1988-1996 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Fiat Model: Tempra Model Years Covered: 1988-1996 Generation: First Generation (Type 159) Codes Chassis Code: Type 159 👋 Introduction Market Position Market Position: The Fiat Tempra was positioned as a compact family car, competing in a segment with popular models like the Ford Escort, Opel Astra, and Volkswagen Golf. Competitive Analysis Competitive Analysis: The Tempra offered spaciousness and practicality for its class, often perceived as a more value-oriented European alternative. Its styling was contemporary for its era. Key Features Key Features: Available in both sedan and station wagon (Tempra SW) body styles, offering a practical and versatile option. Known for its comfortable ride and good fuel economy across various engine options. 📋 Manual Details Coverage Areas Language: English Format: PDF Delivery: Instant Download Manual Type: Workshop Service Manual / Repair Manual Page Count Page Count: Hundreds of pages (estimated for a comprehensive workshop manual) 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, repair, and maintenance of all engine variants (e.g., FIRE, Tipo 2) Fuel System: Fuel injection, carburetors (if applicable), fuel pump, lines, and tank service Cooling System: Radiator, water pump, thermostat, hoses, and fan operation Ignition System: Spark plugs, coils, distributor (if applicable), ignition timing Exhaust System: Mufflers, catalytic converter, exhaust manifold, and pipe repairs Transmission: Manual and automatic transmission overhaul, clutch service, gear selection mechanisms Drivetrain: Front-wheel drive axle shafts, CV joints, differential service Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures Steering: Steering rack, power steering system, tie rod ends, steering column adjustments Brakes: Disc and drum brake systems, hydraulic circuits, ABS (if equipped), caliper and master cylinder overhaul Electrical System: Battery, alternator, starter motor, lighting, fuses, relays, dashboard instrumentation Body And Chassis: Body panel repair, door mechanisms, interior trim, underbody corrosion protection Heating Ventilation And Air Conditioning HVAC: HVAC system components, refrigerant handling, climate control diagnostics Body Control Modules: Power windows, central locking, mirrors, remote keyless entry (if equipped) Procedures Included Maintenance: Periodic maintenance schedules, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components and systems Overhaul: Detailed procedures for engine, transmission, and major component overhauls Diagnostics: Fault code interpretation, diagnostic tool usage (where applicable) Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems Specifications: Torque values, clearances, fluid capacities, electrical specifications Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Format: PDF Print Quality: Full Printable Zoom Functionality: Yes (Zoom IN/OUT) Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Variants: Multiple engine options were available throughout its production run, including 1.4L, 1.6L, 1.8L, and 2.0L petrol engines, as well as 1.9L diesel and turbodiesel variants. Performance Horsepower Range: Approximately 70 hp (1.4L) to 115 hp (2.0L 16V) and up to 90 hp for turbodiesel variants. Fuel System Fuel Injection: Primarily Bosch L-Jetronic or Motronic fuel injection systems, depending on the engine and year. Carburetion: Some earlier 1.4L and 1.6L models may have featured carburetors (e.g., Weber or Solex). 🔧 Transmission Standard Standard Transmission: Typically a 5-speed manual transmission. Optional Optional Transmission: A 4-speed automatic transmission was often available as an option. Features Transmission Fluid: Specific ATF (Automatic Transmission Fluid) for automatic gearboxes, manual transmission fluid (e.g., SAE 75W-90 GL-4) for manual gearboxes. Refer to the manual for exact specifications. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Station Wagon (Tempra SW). Weights Curb Weight Range: Approximately 1050 kg to 1300 kg depending on body style and engine. 🛡️ Safety Features Ratings Safety Features: Basic safety features for its era, including three-point seatbelts, optional ABS, and reinforced safety cell. Euro NCAP ratings were not prevalent during the early production years. Active Features Active Safety: Anti-lock Braking System (ABS) available on higher trims or as an option. Passive Features Passive Safety: Front airbags (optional or standard on later models), seatbelt pretensioners, crumple zones. 💡 Technology Features Infotainment Infotainment System: Basic radio systems (cassette or CD players) were common. Higher trims might have had features like power antenna or basic speaker upgrades. Driver Assistance Driver Assistance: ABS was the primary driver assistance feature. Advanced electronic aids were not common in this era. Connectivity Connectivity Features: Limited connectivity options by modern standards; primarily focused on audio system connections. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km or 12 months, whichever comes first. Refer to manual for specific engine/oil type. Timing Belt Replacement: Crucial for most Tempra engines, typically every 60,000-80,000 km or 5 years. Failure can cause severe engine damage. Fluid...
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Fiat Tempra 1988-1996 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Fiat
Model:
Tempra
Model Years Covered:
1988-1996
Generation:
First Generation (Type 159)
Codes
Chassis Code:
Type 159
👋 Introduction
Market Position
Market Position:
The Fiat Tempra was positioned as a compact family car, competing in a segment with popular models like the Ford Escort, Opel Astra, and Volkswagen Golf.
Competitive Analysis
Competitive Analysis:
The Tempra offered spaciousness and practicality for its class, often perceived as a more value-oriented European alternative. Its styling was contemporary for its era.
Key Features
Key Features:
Available in both sedan and station wagon (Tempra SW) body styles, offering a practical and versatile option. Known for its comfortable ride and good fuel economy across various engine options.
📋 Manual Details
Coverage Areas
Language:
English
Format:
PDF
Delivery:
Instant Download
Manual Type:
Workshop Service Manual / Repair Manual
Page Count
Page Count:
Hundreds of pages (estimated for a comprehensive workshop manual)
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, repair, and maintenance of all engine variants (e.g., FIRE, Tipo 2)
Fuel System:
Fuel injection, carburetors (if applicable), fuel pump, lines, and tank service
Cooling System:
Radiator, water pump, thermostat, hoses, and fan operation
Ignition System:
Spark plugs, coils, distributor (if applicable), ignition timing
Exhaust System:
Mufflers, catalytic converter, exhaust manifold, and pipe repairs
Transmission:
Manual and automatic transmission overhaul, clutch service, gear selection mechanisms
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential service
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures
Steering:
Steering rack, power steering system, tie rod ends, steering column adjustments
Brakes:
Disc and drum brake systems, hydraulic circuits, ABS (if equipped), caliper and master cylinder overhaul
Electrical System:
Battery, alternator, starter motor, lighting, fuses, relays, dashboard instrumentation
Body And Chassis:
Body panel repair, door mechanisms, interior trim, underbody corrosion protection
Heating Ventilation And Air Conditioning HVAC:
HVAC system components, refrigerant handling, climate control diagnostics
Body Control Modules:
Power windows, central locking, mirrors, remote keyless entry (if equipped)
Procedures Included
Maintenance:
Periodic maintenance schedules, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Detailed procedures for engine, transmission, and major component overhauls
Diagnostics:
Fault code interpretation, diagnostic tool usage (where applicable)
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems
Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality:
Full Printable
Zoom Functionality:
Yes (Zoom IN/OUT)
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility:
All Versions of Windows & Mac
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Multiple engine options were available throughout its production run, including 1.4L, 1.6L, 1.8L, and 2.0L petrol engines, as well as 1.9L diesel and turbodiesel variants.
Performance
Horsepower Range:
Approximately 70 hp (1.4L) to 115 hp (2.0L 16V) and up to 90 hp for turbodiesel variants.
Fuel System
Fuel Injection:
Primarily Bosch L-Jetronic or Motronic fuel injection systems, depending on the engine and year.
Carburetion:
Some earlier 1.4L and 1.6L models may have featured carburetors (e.g., Weber or Solex).
🔧 Transmission
Standard
Standard Transmission:
Typically a 5-speed manual transmission.
Optional
Optional Transmission:
A 4-speed automatic transmission was often available as an option.
Features
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) for automatic gearboxes, manual transmission fluid (e.g., SAE 75W-90 GL-4) for manual gearboxes. Refer to the manual for exact specifications.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Station Wagon (Tempra SW).
Weights
Curb Weight Range:
Approximately 1050 kg to 1300 kg depending on body style and engine.
🛡️ Safety Features
Ratings
Safety Features:
Basic safety features for its era, including three-point seatbelts, optional ABS, and reinforced safety cell. Euro NCAP ratings were not prevalent during the early production years.
Active Features
Active Safety:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Passive Features
Passive Safety:
Front airbags (optional or standard on later models), seatbelt pretensioners, crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio systems (cassette or CD players) were common. Higher trims might have had features like power antenna or basic speaker upgrades.
Driver Assistance
Driver Assistance:
ABS was the primary driver assistance feature. Advanced electronic aids were not common in this era.
Connectivity
Connectivity Features:
Limited connectivity options by modern standards; primarily focused on audio system connections.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, whichever comes first. Refer to manual for specific engine/oil type.
Timing Belt Replacement:
Crucial for most Tempra engines, typically every 60,000-80,000 km or 5 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3. Viscosity grades like 10W-40 or 5W-40, depending on climate. Consult manual for specific recommendation.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Must be replaced periodically (e.g., every 2 years) due to moisture absorption.
Known Issues
Rust And Corrosion:
Prone to rust, especially in wheel arches, sills, and around the rear tailgate/boot lid.
Electrical Gremlins:
Can suffer from intermittent electrical issues, often related to aging wiring harnesses, earthing points, or component failures (e.g., dashboard lights, central locking).
Suspension Wear:
Wear in bushings, ball joints, and tie rod ends can lead to knocking noises and poor handling.
Exhaust Corrosion:
Exhaust systems are susceptible to corrosion and may require replacement over time.
Cooling System Leaks:
Aging hoses and the radiator can develop leaks.
Heater Matrix:
Heater matrix leaks can lead to a damp cabin and a specific sweet smell.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Fiat has a long history of producing practical and affordable family cars, with the Tempra building upon this legacy.
Model Evolution
Model Evolution:
Launched as a replacement for the Fiat Regata, the Tempra was based on the Fiat Tipo platform, sharing many components. It underwent minor facelifts during its production life.
Production
Production Period:
1990-1996 (Europe).
Manufacturing Locations:
Primarily manufactured in Italy and Turkey.
🏆 Awards & Recognition
Recognitions
Recognitions:
While the Tempra didn't win specific major awards, it contributed to Fiat's reputation for producing practical and well-equipped family cars within its segment.
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