📚 Vehicle Manual Information Fiat Ulysse Complete Workshop Service Repair Manual 1994 1995 1996 1997 1998 1999 2000 2001 2002 200... 📋 Jump to Section... 🏷️ Basic Information 👋 Introduction 📋 Manual Details 📖 Manual Coverage 📊 Manual Specifications ⚙️ Engine Specifications 🔧 Transmission 📐 Dimensions 🛡️ Safety Features 💡 Technology Features 🔧 Maintenance 📚 Vehicle History 🏆 Awards & Recognition 🏷️ Basic Information Identification Make: Fiat Model: Ulysse Model Generation: Second Generation (2002-2010) Applicable Years: 1994-2008 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) Key Attributes: Spacious interior, versatile seating configurations, family-oriented transport. Competitive Analysis Competitors: Citroën Evasion, Peugeot 806, Lancia Zeta (all part of the Eurovan platform), Renault Espace, Volkswagen Sharan, Ford Galaxy. Key Features Platform: Shared platform with Citroën, Peugeot, and Lancia models (Sevel Sud platform). Versatility: Modular interior with removable and reconfigurable seating. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop service and repair Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Service & Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: All gasoline and diesel engine variants, including diagnostics, overhaul, and component testing. Transmission: Manual and automatic transmission systems, including diagnosis, repair, fluid changes, and clutch/torque converter servicing. Brakes: Hydraulic and ABS braking systems, including caliper, rotor, master cylinder, and brake line servicing, plus ABS sensor and module diagnostics. Suspension: Front and rear suspension components, including shock absorbers, struts, springs, control arms, bushings, and wheel alignment procedures. Steering: Power steering system, including pump, rack, and hoses, along with steering column and linkage repair. Electrical: Complete electrical system coverage, including wiring diagrams, fuse box locations, component testing, and diagnostic procedures for lighting, accessories, ECUs, and sensors. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, condenser, evaporator, and blower motor servicing. Body Interior: Body panel removal and installation, door mechanisms, interior trim, seating, and glass replacement. Body Exterior: Exterior bodywork, including bumpers, fenders, hood, trunk lid, and associated trim. Emissions Control: Diagnosis and repair of emission control systems, including catalytic converters, oxygen sensors, and EVAP systems. Procedures Included Maintenance: Detailed routine maintenance schedules, oil change procedures, filter replacements, fluid checks and top-offs, and spark plug replacement. Troubleshooting: Extensive diagnostic charts and troubleshooting guides for common and uncommon issues across all vehicle systems. Repair: Step-by-step repair instructions for virtually all mechanical and electrical components, from minor adjustments to major overhauls. Disassembly Reassembly: Detailed instructions for the removal and installation of all major and minor components, including torque specifications. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including component location and harness routing. Technical Depth Depth: Extremely High: Covers everything from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Quality: High-resolution scans ensuring clarity of text and diagrams, suitable for printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Searchability Text Search: Likely includes searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Family Gasoline: PSA EW/ES (XU family superseded) Engine Family Diesel: PSA XUD/DW (common rail HDI) Performance Typical Power Output Gasoline: Ranges from approximately 110 hp to 138 hp depending on engine size (e.g., 2.0L). Typical Power Output Diesel: Ranges from approximately 90 hp to 110 hp for naturally aspirated and turbo diesel, up to 136 hp for 2.0 HDi. Fuel System Gasoline Injection: Multi-point Fuel Injection (MPI) Diesel Injection: Direct Injection (DI), Turbocharged Direct Injection (TD), Common Rail Direct Injection (CDi/HDi) Displacement Options Gasoline Displacements: 1.8L, 2.0L Diesel Displacements: 1.9L (TD, naturally aspirated), 2.0L (HDi) 🔧 Transmission Standard Manual Transmission Type: 5-speed Manual Optional Automatic Transmission Type: 4-speed Automatic (AL4 derived or similar) Features Clutch Type: Dry single-plate clutch (manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-80 or 75W-90 synthetic gear oil (refer to specific model year for exact spec). Automatic Transmission Fluid: ATF Dexron III or equivalent (refer to specific model year for exact spec). 📐 Dimensions Exterior Length Mm: ~4750 Width Mm: ~1800 Height Mm: ~1750 Interior Seating Capacity: 7-seater configuration standard, with up to 8 possible depending on layout. Cargo Luggage Capacity Min Seats Up: ~500-700 liters (behind third row, variable) Luggage Capacity Max Seats Folded: ~2500-3000 liters (all seats removed/folded) Weights Curb Weight Kg: ~1600-1800 kg (depending on engine and equipment) 🛡️ Safety Features Ratings Euro Ncap Rating: 4-star (for models tested during its lifecycle) Active Features ABS: Standard on most models, often with EBD (Electronic Brakeforce Distribution). Traction Control: Optional or standard on higher trims/later models. Passive Features Airbags: Driver and front passenger airbags standard, side airbags optional. Seatbelts: Three-point seatbelts for all occupants, often with pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette/CD player, with optional premium sound systems. Navigation: Optional GPS navigation systems available on higher trim levels. Driver Assistance Cruise Control: Available on most models, standard on higher trims. Parking Sensors: Optional rear parking sensors available on later models. Connectivity Central Locking: Remote central locking standard. Power Windows Doors: Power front windows standard, power rear windows and electric sliding doors available on higher trims or as options. 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Typically 15,000 km or 1 year, whichever comes first (check manual for specific engine). Oil Change Interval Diesel: Typically 10,000-15,000 km or 1 year (check manual for specific engine, especially HDi). Timing Belt Replacement Gasoline: Around 90,000 - 120,000 km or 5-6 years (critical for engine longevity, highly model-specific). Timing Belt Replacement Diesel: Around 90,000 - 120,000 km or 5-6 years (critical for engine longevity, highly model-specific). Fluid Specifications Coolant: IAT (Inorganic Acid Technology) or OAT (Organic Acid Technology) coolant, typically purple or red. Check manual for specific type and concentration (50/50 mix with distilled water). Brake Fluid: DOT 4 Power Steering Fluid: Typically ATF or specific hydraulic fluid, consult manual for exact specification. Known Issues Common Wear Items: Front suspension bushings, ball joints, exhaust system components, catalytic converter (especially...
Citroën Evasion, Peugeot 806, Lancia Zeta (all part of the Eurovan platform), Renault Espace, Volkswagen Sharan, Ford Galaxy.
Key Features
Platform:
Shared platform with Citroën, Peugeot, and Lancia models (Sevel Sud platform).
Versatility:
Modular interior with removable and reconfigurable seating.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop service and repair
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and diesel engine variants, including diagnostics, overhaul, and component testing.
Transmission:
Manual and automatic transmission systems, including diagnosis, repair, fluid changes, and clutch/torque converter servicing.
Brakes:
Hydraulic and ABS braking systems, including caliper, rotor, master cylinder, and brake line servicing, plus ABS sensor and module diagnostics.
Suspension:
Front and rear suspension components, including shock absorbers, struts, springs, control arms, bushings, and wheel alignment procedures.
Steering:
Power steering system, including pump, rack, and hoses, along with steering column and linkage repair.
Electrical:
Complete electrical system coverage, including wiring diagrams, fuse box locations, component testing, and diagnostic procedures for lighting, accessories, ECUs, and sensors.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, condenser, evaporator, and blower motor servicing.
Body Interior:
Body panel removal and installation, door mechanisms, interior trim, seating, and glass replacement.
Body Exterior:
Exterior bodywork, including bumpers, fenders, hood, trunk lid, and associated trim.
Emissions Control:
Diagnosis and repair of emission control systems, including catalytic converters, oxygen sensors, and EVAP systems.
Procedures Included
Maintenance:
Detailed routine maintenance schedules, oil change procedures, filter replacements, fluid checks and top-offs, and spark plug replacement.
Troubleshooting:
Extensive diagnostic charts and troubleshooting guides for common and uncommon issues across all vehicle systems.
Repair:
Step-by-step repair instructions for virtually all mechanical and electrical components, from minor adjustments to major overhauls.
Disassembly Reassembly:
Detailed instructions for the removal and installation of all major and minor components, including torque specifications.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component location and harness routing.
Technical Depth
Depth:
Extremely High: Covers everything from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Quality:
High-resolution scans ensuring clarity of text and diagrams, suitable for printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Searchability
Text Search:
Likely includes searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Family Gasoline:
PSA EW/ES (XU family superseded)
Engine Family Diesel:
PSA XUD/DW (common rail HDI)
Performance
Typical Power Output Gasoline:
Ranges from approximately 110 hp to 138 hp depending on engine size (e.g., 2.0L).
Typical Power Output Diesel:
Ranges from approximately 90 hp to 110 hp for naturally aspirated and turbo diesel, up to 136 hp for 2.0 HDi.
Fuel System
Gasoline Injection:
Multi-point Fuel Injection (MPI)
Diesel Injection:
Direct Injection (DI), Turbocharged Direct Injection (TD), Common Rail Direct Injection (CDi/HDi)
Displacement Options
Gasoline Displacements:
1.8L, 2.0L
Diesel Displacements:
1.9L (TD, naturally aspirated), 2.0L (HDi)
🔧 Transmission
Standard
Manual Transmission Type:
5-speed Manual
Optional
Automatic Transmission Type:
4-speed Automatic (AL4 derived or similar)
Features
Clutch Type:
Dry single-plate clutch (manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-80 or 75W-90 synthetic gear oil (refer to specific model year for exact spec).
Automatic Transmission Fluid:
ATF Dexron III or equivalent (refer to specific model year for exact spec).
📐 Dimensions
Exterior
Length Mm:
~4750
Width Mm:
~1800
Height Mm:
~1750
Interior
Seating Capacity:
7-seater configuration standard, with up to 8 possible depending on layout.
Cargo
Luggage Capacity Min Seats Up:
~500-700 liters (behind third row, variable)
Luggage Capacity Max Seats Folded:
~2500-3000 liters (all seats removed/folded)
Weights
Curb Weight Kg:
~1600-1800 kg (depending on engine and equipment)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4-star (for models tested during its lifecycle)
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution).
Traction Control:
Optional or standard on higher trims/later models.
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags optional.
Seatbelts:
Three-point seatbelts for all occupants, often with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette/CD player, with optional premium sound systems.
Navigation:
Optional GPS navigation systems available on higher trim levels.
Driver Assistance
Cruise Control:
Available on most models, standard on higher trims.
Parking Sensors:
Optional rear parking sensors available on later models.
Connectivity
Central Locking:
Remote central locking standard.
Power Windows Doors:
Power front windows standard, power rear windows and electric sliding doors available on higher trims or as options.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically 15,000 km or 1 year, whichever comes first (check manual for specific engine).
Oil Change Interval Diesel:
Typically 10,000-15,000 km or 1 year (check manual for specific engine, especially HDi).
Timing Belt Replacement Gasoline:
Around 90,000 - 120,000 km or 5-6 years (critical for engine longevity, highly model-specific).
Timing Belt Replacement Diesel:
Around 90,000 - 120,000 km or 5-6 years (critical for engine longevity, highly model-specific).
Fluid Specifications
Coolant:
IAT (Inorganic Acid Technology) or OAT (Organic Acid Technology) coolant, typically purple or red. Check manual for specific type and concentration (50/50 mix with distilled water).
Brake Fluid:
DOT 4
Power Steering Fluid:
Typically ATF or specific hydraulic fluid, consult manual for exact specification.
Known Issues
Common Wear Items:
Front suspension bushings, ball joints, exhaust system components, catalytic converter (especially on higher mileage models).
Electrical Gremlins:
Can be prone to minor electrical issues, particularly related to door modules, window regulators, and dashboard warning lights if not maintained.
Diesel Particulate Filter Issues:
On later models with Diesel Particulate Filters (DPF), regeneration issues or clogging can occur if driven primarily on short journeys.
📚 Vehicle History
Brand Heritage
Fiat Mpv History:
Fiat has a history of MPVs dating back to the Fiat Multipla of the 1950s and later the Fiat Idea.
Model Evolution
First Generation Ulysse:
Launched in 1994, based on the first generation Eurovan platform.
Second Generation Ulysse:
Launched in 2002, representing a significant redesign and updated technology.
Production
Manufacturing Location:
Sevel Sud plant in Italy (shared with partner brands).
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the Fiat Ulysse itself might be limited, the Eurovan platform it shares was generally well-regarded for its practicality and space in the MPV segment during its production run.
Ratings
Safety Testing Performance:
Referenced Euro NCAP ratings indicate a solid safety performance for its class and era.
🏆 Professional Vehicle Manual Information
Comprehensive technical documentation for maintenance, repair, and operation
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