This comprehensive service and repair manual provides detailed instructions and technical information for the Ford BA Falcon, covering model years 2002-2005. It is an indispensable resource for both experienced mechanics and DIY enthusiasts, empowering them to confidently maintain and repair their vehicles.

The manual is meticulously organized into sections, each focusing on a specific system of the vehicle. Section 1 delves into general information, setting the stage for the subsequent sections. Section 2 tackles the suspension system, covering aspects like front and rear suspension, wheels, tires, and the driveline system. Section 3 dives into the engine system, encompassing details on engine types, cooling, fuel charging, accessory drive, starting system, intake air distribution, powertrain control management, transmission, clutch, exhaust, and fuel systems. Section 4 explores the climate control system, encompassing heating, ventilation, air conditioning, control components, instrument cluster, horn, clock, interior command center, parking aid, charging system, battery, alternator, entertainment system, audio unit, antenna, speakers, exterior and interior lighting, module communications network, satellite navigation, and cellular phone. Finally, Section 5 covers the body system, addressing front-end body panels, body closures, pickup bed, interior and exterior trim, rearview mirrors, seating, glass, instrument panel, handles, locks, latches, wipers, washers, sunroof, bumpers, occupant restraints, body repairs, corrosion protection, plastic repairs, water leaks, noise, vibration, and harshness, tolerance checks, sheet metal repairs, body welding, and paint preparation.

Each section is further broken down into detailed substeps, offering clear and concise instructions for every repair procedure. Throughout the manual, cautions and warnings are strategically placed to highlight critical information ensuring user safety and efficient repairs. Numbered instructions guide you through each step, while bold figure numbers enable quick cross-referencing with illustrations. The inclusion of detailed illustrations, drawings, and photographs visually reinforces each procedure, making complex tasks easier to understand and execute. Enlarged insets provide a closer look at specific parts, aiding in identification and examination. The numbered table of contents ensures easy navigation, helping you find the information you need quickly.

The Ford BA Falcon, produced from 2002 to 2005, marked a significant departure from its predecessors, boasting a thoroughly modern design and a range of powerful engine options. This iteration of the iconic Australian-made sedan introduced a sleek, aerodynamic exterior with sharp lines and a bold front grille. The BA Falcon offered a choice of petrol engines, ranging from the economical 4.0L inline-six to the powerful 5.4L V8 in the XR8 and XR6 Turbo models. The latter, in particular, delivered impressive performance and cemented the Falcon's reputation as a sports sedan. Inside, the cabin provided a comfortable and spacious environment, with modern features like a redesigned dashboard, revised instrument cluster, and improved sound insulation. The BA Falcon also incorporated safety advancements like dual front airbags, side airbags, and anti-lock brakes.

The Ford BA Falcon continued to be a popular choice for Australian families and drivers seeking a blend of practicality, performance, and value. The model's reputation for reliability, durability, and its Australian heritage further contributed to its success. The introduction of the BA Falcon also marked the beginning of the "Performance" era for Ford Australia, with special edition models and sports-focused variants like the XR8 and XR6 Turbo solidifying the Falcon's image as a capable and exciting car. However, the BA Falcon was not without its criticisms. Some owners reported issues with the transmission, particularly in early models, while others noted a decrease in fuel economy compared to previous iterations. Despite these drawbacks, the Ford BA Falcon remains a significant milestone in the history of the iconic nameplate and a symbol of Australian automotive engineering.