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Ford ECOSPORT 2004-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: EcoSport Generation: First Generation (Pre-Facelift) Production Years Covered: 2004-2010 Primary Engine Covered: 2.0L Duratec 👋 Introduction Market Position Target Market: Owners seeking to perform their own maintenance or better understand vehicle service, and independent repair professionals. Competitive Analysis Value Proposition: Offers dealership-level technical data and procedures in an accessible digital format, promoting informed vehicle ownership and repair. Key Features Completeness: Extensive coverage of all vehicle systems and repair procedures. Accessibility: Instant download in PDF format for immediate access. Practicality: Focuses on practical application and empowering users with technical knowledge. 📋 Manual Details Coverage Coverage Areas: Comprehensive vehicle service and repair Format Language: Spanish Format: PDF Type Manual Type: Service and Repair Manual Intended Audience: Owners with basic mechanical skills and independent auto service professionals Access Delivery Method: Instant Digital Download 📖 Manual Coverage Systems Engine Service And Overhauling: Complete overhaul procedures, component testing, timing specifications. Fuel System: Diagnosis, repair, fuel pump testing, injector service. Induction System: Intake manifold, throttle body, air filter service. Emission Control: Evaporative emission system, catalytic converter, O2 sensors. Control System: Engine control module (ECM) diagnosis, sensor inputs, actuator outputs. Mechanical Systems: Detailed component identification and repair for mechanical assemblies. Transmission: Service and repair for automatic and manual transmissions. Transmission And Differentials: Fluid types, capacities, and differential service. Chassis: Structural components, underbody protection, and frame. Steering And Suspension: Power steering system, shock absorbers, control arms, wheel alignment. Brakes: Brake fluid specifications, caliper and rotor replacement, brake bleeding. ABS System: Anti-lock Braking System diagnosis, wheel speed sensors, hydraulic unit. Body: Exterior and interior body panel repair, door mechanisms, trim. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Procedures Troubleshooting And Diagnostics: Systematic diagnostic procedures for common and complex faults. Service Work: Scheduled maintenance, replacement of wear items, fluid changes. Technical Depth Scope: Detailed procedures, specifications, and troubleshooting for authorized dealer level service. Torque Settings: Precise torque specifications for all critical fasteners. Utility Owner Benefit: Empowers owners to understand and discuss repairs knowledgeably with technicians. Professional Benefit: Provides essential data for independent repair shops. Diagnostic Techniques: Includes techniques used by top mechanics for fault diagnosis. Wiring Verification: Specific terminal pin connections and expected readings for wiring diagrams. Engine Management Analysis: Guidance on understanding and analyzing engine management systems. Repair Guidance: Provides common fixes to help owners direct mechanic's work. Mechanic Evaluation: Information to help evaluate mechanic's competence and verify repairs. Problem Solutions: Practical solutions with drawings for common issues like no-starts, hesitations. Preventative Maintenance Tips: Tips to prevent common problems from escalating. 📊 Manual Specifications File File Format Quality: High-resolution PDF, viewable on PC, Mac, and many mobile devices/e-readers. Print Printability: Individual pages can be printed, avoiding damage to an original manual. Binding Binding Type: Digital (No physical binding) Paper Paper Type: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Code: 2.0L Duratec (Likely variant for this model year range) Performance Displacement: Approx. 2.0 Liters (1999 cc) Horsepower: Typically in the range of 140-150 HP (actual may vary by market/spec) Torque: Typically around 180-190 Nm (actual may vary by market/spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Cylinder Head Configuration: DOHC (Dual Overhead Camshafts) Valves Per Cylinder: 4 🔧 Transmission Standard Transmission Type: Likely a 5-speed Manual Transmission or a 4-speed Automatic Transmission depending on market and trim. Optional Transmission Type Optional: Automatic Transmission option expected. Features Transmission Fluid Type: Manual: Likely GL-4 or GL-5 gear oil (specific viscosity required). Automatic: Mercon V or equivalent (specific type vital). 📐 Dimensions Exterior Body Style: Subcompact SUV/Crossover Wheelbase: Approx. 2500 mm (specific to generation) Weights Curb Weight: Varies by configuration, typically around 1200-1300 kg. 🛡️ Safety Features Ratings Crash Test Results: Latin NCAP or equivalent regional safety ratings applicable (manual may detail specific structural points). Active Features ABS: Anti-lock Braking System available. Passive Features Airbags: Front airbags for driver and passenger; side airbags may be optional. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or MP3 input capabilities, potentially with steering wheel controls on higher trims. Driver Assistance Cruise Control: Optional on some higher trim levels. Connectivity Auxiliary Input: Commonly available for external audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 12 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Check at 20,000 km intervals, replace as needed or at 40,000 km. Spark Plug Replacement: Typically around 80,000-100,000 km for iridium or platinum plugs. Fluid Specifications Engine Oil Specification: Ford WSS-M2C913-B or equivalent 5W-30 or 5W-20 synthetic oil (check manual). Coolant Specification: Ford Super Plus Premium Antifreeze or equivalent (Yellow color, 50/50 mix with distilled water). Brake Fluid Specification: DOT 3 or DOT 4 brake fluid. Known Issues Common Complaints: Potential for minor electrical gremlins, suspension wear in some climates, and HVAC...
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Ford ECOSPORT 2004-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
EcoSport
Generation:
First Generation (Pre-Facelift)
Production Years Covered:
2004-2010
Primary Engine Covered:
2.0L Duratec
👋 Introduction
Market Position
Target Market:
Owners seeking to perform their own maintenance or better understand vehicle service, and independent repair professionals.
Competitive Analysis
Value Proposition:
Offers dealership-level technical data and procedures in an accessible digital format, promoting informed vehicle ownership and repair.
Key Features
Completeness:
Extensive coverage of all vehicle systems and repair procedures.
Accessibility:
Instant download in PDF format for immediate access.
Practicality:
Focuses on practical application and empowering users with technical knowledge.
📋 Manual Details
Coverage
Coverage Areas:
Comprehensive vehicle service and repair
Format
Language:
Spanish
Format:
PDF
Type
Manual Type:
Service and Repair Manual
Intended Audience:
Owners with basic mechanical skills and independent auto service professionals
Access
Delivery Method:
Instant Digital Download
📖 Manual Coverage
Systems
Engine Service And Overhauling:
Complete overhaul procedures, component testing, timing specifications.
Fuel System:
Diagnosis, repair, fuel pump testing, injector service.
Induction System:
Intake manifold, throttle body, air filter service.
Emission Control:
Evaporative emission system, catalytic converter, O2 sensors.
Control System:
Engine control module (ECM) diagnosis, sensor inputs, actuator outputs.
Mechanical Systems:
Detailed component identification and repair for mechanical assemblies.
Transmission:
Service and repair for automatic and manual transmissions.
Transmission And Differentials:
Fluid types, capacities, and differential service.
Chassis:
Structural components, underbody protection, and frame.
Steering And Suspension:
Power steering system, shock absorbers, control arms, wheel alignment.
Brakes:
Brake fluid specifications, caliper and rotor replacement, brake bleeding.
ABS System:
Anti-lock Braking System diagnosis, wheel speed sensors, hydraulic unit.
Body:
Exterior and interior body panel repair, door mechanisms, trim.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Procedures
Troubleshooting And Diagnostics:
Systematic diagnostic procedures for common and complex faults.
Service Work:
Scheduled maintenance, replacement of wear items, fluid changes.
Technical Depth
Scope:
Detailed procedures, specifications, and troubleshooting for authorized dealer level service.
Torque Settings:
Precise torque specifications for all critical fasteners.
Utility
Owner Benefit:
Empowers owners to understand and discuss repairs knowledgeably with technicians.
Professional Benefit:
Provides essential data for independent repair shops.
Diagnostic Techniques:
Includes techniques used by top mechanics for fault diagnosis.
Wiring Verification:
Specific terminal pin connections and expected readings for wiring diagrams.
Engine Management Analysis:
Guidance on understanding and analyzing engine management systems.
Repair Guidance:
Provides common fixes to help owners direct mechanic's work.
Mechanic Evaluation:
Information to help evaluate mechanic's competence and verify repairs.
Problem Solutions:
Practical solutions with drawings for common issues like no-starts, hesitations.
Preventative Maintenance Tips:
Tips to prevent common problems from escalating.
📊 Manual Specifications
File
File Format Quality:
High-resolution PDF, viewable on PC, Mac, and many mobile devices/e-readers.
Print
Printability:
Individual pages can be printed, avoiding damage to an original manual.
Binding
Binding Type:
Digital (No physical binding)
Paper
Paper Type:
N/A (Digital file)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.0L Duratec (Likely variant for this model year range)
Performance
Displacement:
Approx. 2.0 Liters (1999 cc)
Horsepower:
Typically in the range of 140-150 HP (actual may vary by market/spec)
Torque:
Typically around 180-190 Nm (actual may vary by market/spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Cylinder Head
Configuration:
DOHC (Dual Overhead Camshafts)
Valves Per Cylinder:
4
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed Manual Transmission or a 4-speed Automatic Transmission depending on market and trim.
Optional
Transmission Type Optional:
Automatic Transmission option expected.
Features
Transmission Fluid Type:
Manual: Likely GL-4 or GL-5 gear oil (specific viscosity required). Automatic: Mercon V or equivalent (specific type vital).
📐 Dimensions
Exterior
Body Style:
Subcompact SUV/Crossover
Wheelbase:
Approx. 2500 mm (specific to generation)
Weights
Curb Weight:
Varies by configuration, typically around 1200-1300 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Latin NCAP or equivalent regional safety ratings applicable (manual may detail specific structural points).
Active Features
ABS:
Anti-lock Braking System available.
Passive Features
Airbags:
Front airbags for driver and passenger; side airbags may be optional.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or MP3 input capabilities, potentially with steering wheel controls on higher trims.
Driver Assistance
Cruise Control:
Optional on some higher trim levels.
Connectivity
Auxiliary Input:
Commonly available for external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Check at 20,000 km intervals, replace as needed or at 40,000 km.
Spark Plug Replacement:
Typically around 80,000-100,000 km for iridium or platinum plugs.
Fluid Specifications
Engine Oil Specification:
Ford WSS-M2C913-B or equivalent 5W-30 or 5W-20 synthetic oil (check manual).
Coolant Specification:
Ford Super Plus Premium Antifreeze or equivalent (Yellow color, 50/50 mix with distilled water).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Complaints:
Potential for minor electrical gremlins, suspension wear in some climates, and HVAC system performance issues. Refer to manual for detailed diagnostics.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company, a global automotive leader with a long history of vehicle production.
Model Evolution
Segment:
Ford EcoSport introduced as Ford's entry into the growing subcompact SUV segment, particularly targeting emerging markets.
Production
Manufacturing Locations:
Primarily produced in Brazil and India for various global markets during this period.
🏆 Awards & Recognition
Recognitions
Industry Awards:
May have received regional 'Car of the Year' or 'SUV of the Year' awards in markets where it was heavily promoted, particularly in South America.
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