🏷️ Basic Information Identification Make: Ford Model: Escort RS Cosworth Model Generation: Mk4 / Sierra Cosworth platform Production Years Covered By Manual: 1992-1996 Codes Chassis Code: GB -> GA (Escort platform based) 👋 Introduction Market Position Vehicle Segment: Homologation Special / Performance Compact Rally homologation variant Competitive Analysis Key Competitors Era: Lancia Delta Integrale, Mitsubishi Lancer Evolution, Subaru Impreza WRX STI Key Features Manual Unique Selling Proposition: Complete, genuine factory information for a highly sought-after performance vehicle, available digitally. Vehicle Unique Selling Proposition: Iconic rally-bred performance car with a distinctive Cosworth engine and all-wheel-drive system. 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Estimated Page Count: Hundreds (actual count varies based on specific editions, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Authenticity: Genuine Factory Manual (not 3rd party) Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Yes (Engine Service / Repair, Fuel Injection / Fuel System, Engine Control System) Transmission Service Repair: Yes (Transmission Service / Repair, Differential / Drive, Axle) Brakes: Yes (Brake System) Electrical System: Yes (Wiring Diagram, Electrical System) Suspension Steering: Yes (Suspension, Steering) Cooling Fuel Emission: Yes (Cooling System, Fuel Injection / Fuel System, Emission System) HVAC: Yes (Heater/ Air Conditional) Chassis Body: Yes (Chassis / Body) Interior Restraint: Yes (Restraint System, Interior) Body Control Modules: Yes (Chassis/Body, Interior, Restraint System sections will cover related components and diagnostics). Ignition System: Yes (Covered within Electrical System and Engine Service sections). Exhaust System: Yes (Covered within Engine Service and Emission System sections). Fuel Delivery System: Yes (Fuel Injection / Fuel System section). Procedures Included General Maintenance: Yes (General Maintenance, Periodic Lubrication) Troubleshooting: Yes (Troubleshooting, Advanced troubleshooting guide) Repair Rebuild: Yes (Step-by-step repair procedures, Rebuild, Refurbish, Restore) Diagnostics: Yes (All diagnostic procedures covered in great detail) Body Repair: Yes (Chassis / Body section includes repair procedures). Engine Rebuild: Yes (Engine Service / Repair covers rebuild procedures). Technical Depth Depth Of Coverage: Comprehensive: From basic maintenance to complete rebuilds and advanced diagnostics Target Audience: Professional Technicians, Mechanics, and Dedicated Owners Electrical Diagnostics Detail: Detailed wiring diagrams and electrical system troubleshooting are provided. 📊 Manual Specifications File Format Format Details: PDF, Adobe Acrobat Reader compatible Delivery Method: Instant Download Link post-payment Print Quality Printability: Fully printable, individual pages or entire manual Resolution: High resolution Binding Type Binding: N/A (Digital Download, printable) Paper Type Paper Type: N/A (Digital Download, printable on demand) ⚙️ Engine Specifications Primary Engine Engine Code: Cosworth YB (Variant) Engine Configuration: Inline 4-cylinder, turbocharged, intercooled Displacement: 2.0 Liters (1993 cc) Bore X Stroke: 90.8 mm x 93.0 mm Performance Horsepower Approx: 220-225 PS (162-168 kW; 217-222 bhp) for European models Torque Approx: 300-300 Nm (221-221 lb-ft) Turbocharger Details: Garrett AiResearch T3 or T4 variant, intercooled. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI), Turbocharged, Intercooled Recommended Fuel: 95-98 RON (Unleaded Premium) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Optional Transmission: N/A (Manual only) Features Drivetrain: All-Wheel Drive (AWD) with AP Racing clutch and M-Diff (multi-plate differential) Gear Ratios Approx: Refer to manual for specific ratios (typically close-ratio for performance) 📐 Dimensions Exterior Wheelbase: approx. 2600 mm (2600 mm for Mk4 Escort) Length: approx. 4300 mm Width: approx. 1770 mm Height: approx. 1380 mm Weights Curb Weight Approx: approx. 1275 kg Gross Vehicle Weight Rating Approx: Refer to manual 🛡️ Safety Features Ratings Crash Test Ratings: Not extensively tested by modern standards; built to 1990s safety regulations. Refer to manual for specific system details. Active Features Active Safety Systems: ABS (Anti-lock Braking System), powerful performance brakes Passive Features Passive Safety Systems: Seat belts, reinforced chassis structure, early forms of crumple zones (details in manual). 💡 Technology Features Infotainment Audio System: Factory fitted Ford radio/cassette system (details specific to trim levels in manual). Driver Assistance Advanced Driver Assistance: Limited by era; primary focus on vehicle dynamics and performance. ABS is the main advanced system. Connectivity Connectivity Features: None (pre-digital era connectivity) Engine Management Engine Control Unit Type: Ford EEC-IV or similar electronic engine control system with specific performance mapping. 🔧 Maintenance Service Intervals Oil Change Interval Approx: Every 6,000 miles or 6 months (typical for performance turbocharged engines, refer to manual for exact specs) Spark Plug Replacement Interval Approx: Every 12,000-18,000 miles (dependent on spark plug type, refer to manual) Fluid Specifications Engine Oil Type: Synthetic SAE 10W-40 or 5W-40 (meeting Ford specifications, refer to manual for exact M2C number) Coolant Type: Ethylene Glycol based coolant with anti-corrosion additives (e.g., Ford Premium Green or equivalent, refer to manual) Transmission Fluid Type: Manual Transmission Fluid (MTF), SAE 75W-90, API GL-4 or GL-5 (refer to manual for exact specification) Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for specific recommendation) Differential Fluid Type: Refer to manual, typically GL-5 for AWD differentials....