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2010 Ford Explorer Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Explorer Year: 2010 Codes V In Chassis Code: UNIBODY CONSTRUCTION 👋 Introduction Market Position Segment: Mid-size SUV Target Audience: Families, individuals seeking versatile utility and on-road comfort with off-road capability. Competitive Analysis Competitors: Chevrolet Trailblazer, Toyota Highlander, Honda Pilot, Nissan Pathfinder, Jeep Grand Cherokee Key Features Platform: UNIBODY construction derived from Ford's D4 platform, shared with the Ford Edge and Lincoln MKX. Powertrain Options: Available with V6 engines offering a balance of power and efficiency for its class. Safety Focus: Equipped with advanced safety features for its era, including electronic stability control. Manual Utility: Provides technicians and owners with the precise information needed for accurate diagnosis and repair, crucial for maintaining the vehicle's complex systems. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Model Variants Covered: XLT, Eddie Bauer, Sport Trac (where applicable within the Explorer platform context for 2010) Page Count Estimated Page Count: 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain, fuel system, exhaust system Chassis: Suspension, steering, brakes, wheels, tires Electrical: Lighting, charging system, ignition system, infotainment, body control modules (BCM), powertrain control module (PCM), anti-lock braking system (ABS), electronic stability control (ESC) Body: Interior trim, exterior trim, doors, windows, seats, HVAC system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom analysis Repair: Component removal and installation, system repair procedures, torque specifications Adjustment: Alignment procedures, belt tensioning, parking brake adjustment Technical Depth Depth: Comprehensive: From basic fluid checks to complete engine and transmission overhauls, including electrical schematics and diagnostic strategies. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 3.5L V6 (DURATEC 35) Displacement: 3.5 Liters (3496 cc) Configuration: V6, 24-valve, SOHC (Single Overhead Camshaft) with Variable Cam Timing (VCT) Bore X Stroke: 92.5 mm x 86.4 mm (3.64 in x 3.40 in) Compression Ratio: 10.3:1 Horsepower: 265 hp @ 6250 rpm (SAE Net) Torque: 250 lb-ft @ 4000 rpm (SAE Net) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Recommended Fuel: 87 Octane Regular Unleaded Gasoline Emissions Control: Catalytic converter, Oxygen (O2) sensors, PCV system Lubrication Oil Capacity: 6.0 quarts (5.7 liters) with filter Oil Specification: SAE 5W-20 (API SN or higher) Cooling System Coolant Type: Ford Super Premium Engine Coolant (Orange) VC-7B or equivalent meeting specification WSS-M97B44-D Coolant Capacity: 10.5 quarts (9.9 liters) 🔧 Transmission Standard Transmission Type: 6F50/6F55 SelectShift Automatic Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 4.095, 2nd: 2.517, 3rd: 1.592, 4th: 1.186, 5th: 0.856, 6th: 0.687, Reverse: 3.273) Transmission Fluid Type: MERCON LV (XT-10-QLVC) Transmission Fluid Capacity: Approximately 9.5 quarts (9.0 liters) dry fill, 6.4 quarts (6.1 liters) drain and fill Features Selectshift: Allows manual gear selection via a shifter-mounted thumb toggle. 📐 Dimensions Exterior Wheelbase: 113.8 inches (2891 mm) Length: 197.1 inches (5006 mm) Width: 73.4 inches (1864 mm) Height: 70.1 inches (1781 mm) Ground Clearance: 8.4 inches (213 mm) Weights Curb Weight: 4,556 lbs (2,067 kg) for AWD XLT Gross Vehicle Weight Rating: Approximately 6,000 lbs (2722 kg) Cargo Cargo Volume Behind 3Rd Row: 24.4 cu ft (691 liters) Cargo Volume Behind 2Nd Row: 43.8 cu ft (1240 liters) Cargo Volume Behind 1St Row: 85.8 cu ft (2429 liters) 🛡️ Safety Features Ratings NHTSA Frontal Driver Impact: 5 Stars NHTSA Frontal Passenger Impact: 5 Stars NHTSA Side Driver Impact: 5 Stars NHTSA Side Rear Passenger Impact: 5 Stars NHTSA Rollover Resistance: 4 Stars (4x2), 3 Stars (4x4) Active Features Electronic Stability Control: Standard (AdvanceTrac with Roll Stability Control) Anti Lock Brakes: Standard 4-wheel disc ABS Traction Control: Standard Passive Features Airbags: Front airbags, front side-impact airbags, available Safety Canopy System (side-curtain airbags for all three rows) Seatbelts: 3-point active front, 3-point rear; pretensioners and load limiters on front seats. 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player and auxiliary input jack. Optional SiriusXM Satellite Radio, premium audio systems (e.g., Sony). Navigation: Optional factory-installed navigation system available on higher trims. Rear Entertainment: Optional rear-seat entertainment system with dual screens and wireless headphones. Driver Assistance Parking Assist: Optional rear parking sensors and rearview camera. Cruise Control: Standard adaptive cruise control (on some higher trims/packages). Connectivity Bluetooth: Optional SYNC voice-activated communications and entertainment system, including Bluetooth connectivity. Usb Ports: Optional USB ports for media playback and device charging. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe duty may require more frequent changes (refer to manual). Tire Rotation: Every 7,500 miles...
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2010 Ford Explorer Service And Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Explorer
Year:
2010
Codes
V In Chassis Code:
UNIBODY CONSTRUCTION
👋 Introduction
Market Position
Segment:
Mid-size SUV
Target Audience:
Families, individuals seeking versatile utility and on-road comfort with off-road capability.
Competitive Analysis
Competitors:
Chevrolet Trailblazer, Toyota Highlander, Honda Pilot, Nissan Pathfinder, Jeep Grand Cherokee
Key Features
Platform:
UNIBODY construction derived from Ford's D4 platform, shared with the Ford Edge and Lincoln MKX.
Powertrain Options:
Available with V6 engines offering a balance of power and efficiency for its class.
Safety Focus:
Equipped with advanced safety features for its era, including electronic stability control.
Manual Utility:
Provides technicians and owners with the precise information needed for accurate diagnosis and repair, crucial for maintaining the vehicle's complex systems.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Model Variants Covered:
XLT, Eddie Bauer, Sport Trac (where applicable within the Explorer platform context for 2010)
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain, fuel system, exhaust system
Chassis:
Suspension, steering, brakes, wheels, tires
Electrical:
Lighting, charging system, ignition system, infotainment, body control modules (BCM), powertrain control module (PCM), anti-lock braking system (ABS), electronic stability control (ESC)
Body:
Interior trim, exterior trim, doors, windows, seats, HVAC system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom analysis
Repair:
Component removal and installation, system repair procedures, torque specifications
Adjustment:
Alignment procedures, belt tensioning, parking brake adjustment
Technical Depth
Depth:
Comprehensive: From basic fluid checks to complete engine and transmission overhauls, including electrical schematics and diagnostic strategies.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.5L V6 (DURATEC 35)
Displacement:
3.5 Liters (3496 cc)
Configuration:
V6, 24-valve, SOHC (Single Overhead Camshaft) with Variable Cam Timing (VCT)
Bore X Stroke:
92.5 mm x 86.4 mm (3.64 in x 3.40 in)
Compression Ratio:
10.3:1
Horsepower:
265 hp @ 6250 rpm (SAE Net)
Torque:
250 lb-ft @ 4000 rpm (SAE Net)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Recommended Fuel:
87 Octane Regular Unleaded Gasoline
Emissions Control:
Catalytic converter, Oxygen (O2) sensors, PCV system
Lubrication
Oil Capacity:
6.0 quarts (5.7 liters) with filter
Oil Specification:
SAE 5W-20 (API SN or higher)
Cooling System
Coolant Type:
Ford Super Premium Engine Coolant (Orange) VC-7B or equivalent meeting specification WSS-M97B44-D
Coolant Capacity:
10.5 quarts (9.9 liters)
🔧 Transmission
Standard
Transmission Type:
6F50/6F55 SelectShift Automatic
Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: 4.095, 2nd: 2.517, 3rd: 1.592, 4th: 1.186, 5th: 0.856, 6th: 0.687, Reverse: 3.273)
Transmission Fluid Type:
MERCON LV (XT-10-QLVC)
Transmission Fluid Capacity:
Approximately 9.5 quarts (9.0 liters) dry fill, 6.4 quarts (6.1 liters) drain and fill
Features
Selectshift:
Allows manual gear selection via a shifter-mounted thumb toggle.
📐 Dimensions
Exterior
Wheelbase:
113.8 inches (2891 mm)
Length:
197.1 inches (5006 mm)
Width:
73.4 inches (1864 mm)
Height:
70.1 inches (1781 mm)
Ground Clearance:
8.4 inches (213 mm)
Weights
Curb Weight:
4,556 lbs (2,067 kg) for AWD XLT
Gross Vehicle Weight Rating:
Approximately 6,000 lbs (2722 kg)
Cargo
Cargo Volume Behind 3Rd Row:
24.4 cu ft (691 liters)
Cargo Volume Behind 2Nd Row:
43.8 cu ft (1240 liters)
Cargo Volume Behind 1St Row:
85.8 cu ft (2429 liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Impact:
5 Stars
NHTSA Frontal Passenger Impact:
5 Stars
NHTSA Side Driver Impact:
5 Stars
NHTSA Side Rear Passenger Impact:
5 Stars
NHTSA Rollover Resistance:
4 Stars (4x2), 3 Stars (4x4)
Active Features
Electronic Stability Control:
Standard (AdvanceTrac with Roll Stability Control)
Anti Lock Brakes:
Standard 4-wheel disc ABS
Traction Control:
Standard
Passive Features
Airbags:
Front airbags, front side-impact airbags, available Safety Canopy System (side-curtain airbags for all three rows)
Seatbelts:
3-point active front, 3-point rear; pretensioners and load limiters on front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player and auxiliary input jack. Optional SiriusXM Satellite Radio, premium audio systems (e.g., Sony).
Navigation:
Optional factory-installed navigation system available on higher trims.
Rear Entertainment:
Optional rear-seat entertainment system with dual screens and wireless headphones.
Driver Assistance
Parking Assist:
Optional rear parking sensors and rearview camera.
Cruise Control:
Standard adaptive cruise control (on some higher trims/packages).
Connectivity
Bluetooth:
Optional SYNC voice-activated communications and entertainment system, including Bluetooth connectivity.
Usb Ports:
Optional USB ports for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe duty may require more frequent changes (refer to manual).
Tire Rotation:
Every 7,500 miles (12,000 km)
Engine Air Filter Replacement:
Every 25,000 - 30,000 miles (40,000 - 48,000 km), or as needed based on conditions.
Cabin Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km), or annually.
Transmission Fluid Change:
Refer to manual; typically around 75,000 - 100,000 miles (120,000 - 160,000 km) for MERCON LV fluid under normal use, but severe use dictates earlier changes.
Fluid Specifications
Brake Fluid:
DOT 3 (or equivalent meeting Ford specification WSS-M6C62-A)
Power Steering Fluid:
Mercon V (XT-5-QM) or equivalent meeting Ford specification WSS-M2C204-A
Known Issues
Transmission Hesitation:
Some owners have reported occasional transmission 'hesitation' or rough shifts, often related to software updates or fluid condition. The manual will detail diagnostic procedures.
Powertrain Control Module Issues:
Potential for PCM or BCM glitches, which are well-covered with diagnostic routines in the service manual.
Rear Differential Leaks:
Less common, but rear axle seal leaks can occur and are covered in the manual for repair.
Interior Rattles And Squeaks:
Common in SUVs of this era; the manual provides guidance on trim panel removal and reinstallation to address these.
📚 Vehicle History
Brand Heritage
Ford SUV Legacy:
Ford has a long history in the SUV market with models like the Bronco and Explorer, establishing a strong presence and customer base.
Model Evolution
Third Generation Launch:
The 2010 model year represents the final year of the third generation (2002-2010), which transitioned the Explorer to a unibody platform, significantly improving ride quality and handling over previous body-on-frame versions.
Platform Change:
The shift to a unibody construction for this generation marked a significant departure and aligned the Explorer more closely with car-based crossovers.
Production
Manufacturing Location:
Ford's St. Louis Assembly Plant, Hazelwood, Missouri, USA (for 2010 models).
Production Years Third Gen:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
🏆 Awards & Recognition
Recognitions
Safety Awards:
Likely received good ratings from NHTSA and IIHS for its class in 2010, demonstrating a commitment to occupant protection.
Ratings
Fuel Economy Estimates:
EPA estimates for 2010 3.5L AWD: 15 MPG city / 21 MPG highway.
Certifications
Emissions Certification:
Meets EPA and California LEV-II emissions standards.
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