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Ford F150 2009-2010 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: F-150 Model Years Covered: 2009, 2010 Codes Platform: P2 (12th Generation) 👋 Introduction Market Position Vehicle Segment: Full-size Pickup Truck Segment Leadership: Consistently a best-selling vehicle in its class Competitive Analysis Key Competitors 2009 2010: Ram 1500, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra Key Features Manual Usability Features: Detailed sub-steps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged insets, numbered table of contents, combined troubleshooting and wiring diagrams Manual Benefit: Empowers users with professional-level repair and maintenance information for significant cost savings 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Primary Coverage: Repair, Maintenance, Rebuilding, Refurbishing, Restoration Page Count Estimated Page Count: Extensive (often exceeding 2000 pages for such comprehensive manuals) Manual Type Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility: All Windows Versions, macOS 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (automatic and manual), transfer case (if applicable), driveshafts, axles, differentials Chassis: Suspension (front and rear), steering system, braking system (hydraulic, ABS, parking brake) Electrical: Wiring diagrams, charging system, starting system, lighting, instrumentation, body electrical controls, audio system, HVAC controls Body: Exterior body panels, interior trim, doors, glass, seats, bumpers, frame and chassis components Procedures Included Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, inspections Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul Rebuild Procedures: Detailed guidance for major component overhauls (engine, transmission) Electrical Service: Component testing, wiring harness repair, module diagnostics Technical Depth Depth Level: Comprehensive (from basic maintenance to advanced diagnostics and component rebuilds) Target Audience: Professional Technicians, Do-It-Yourself Mechanics 📊 Manual Specifications File Format Quality: High-resolution, Full Printable Searchability: Likely searchable text within PDF Print Quality Printability: All pages printable Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) Requirements Software Requirements: Adobe PDF Reader, WinRAR (for potential compressed files) ⚙️ Engine Specifications Primary Engine Engine Options: 4.6L Triton V8, 5.4L Triton V8, 6.2L V8 (introduced later in this generation) Performance 4.6L V8 (2V): Approx. 248 hp @ 4500 rpm, 290 lb-ft @ 4000 rpm 4.6L V8 (3V): Approx. 310 hp @ 5000 rpm, 365 lb-ft @ 3500 rpm 5.4L V8: Approx. 310 hp @ 5000 rpm, 365 lb-ft @ 3500 rpm 6.2L V8: Approx. 400 hp @ 5500 rpm, 410 lb-ft @ 4250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Flex Fuel capability on some engines) Engine Codes 4.6L V8 (2V): 2V SOHC (e.g., VIN U) 4.6L V8 (3V): 3V SOHC (e.g., VIN 8) 5.4L V8: 3V SOHC (e.g., VIN V) 6.2L V8: 2V SOHC (e.g., VIN P) 🔧 Transmission Standard Transmission Options: 4-speed Automatic (4R75E/W), 6-speed Automatic (6R80), 6-speed Manual (ZF Friedrichshafen Tremec TR-6060, rare) Optional Transfer Case: Electronic Shift-On-Demand (4x4 models) Features Transmission Fluid Spec 4R75E/W: Mercon V (e.g., Motorcraft XT-5QSM) Transmission Fluid Spec 6R80: Mercon LV (e.g., Motorcraft XT-10-QLVC) 📐 Dimensions Exterior Wheelbase Options: 133.0" (Regular Cab, SuperCab), 145.0" (SuperCab, SuperCrew), 157.0" (SuperCrew) Bed Length Options: 5.5 ft (Short Box), 6.5 ft (Styleside Box), 8.0 ft (Long Bed) Weights Curb Weight Range: Approx. 4,600 - 5,300 lbs (depending on configuration) Max Payload Capacity: Up to approx. 3,000 lbs (configuration dependent) Max Towing Capacity: Up to approx. 11,300 lbs (configuration dependent) 🛡️ Safety Features Ratings NHTSA Front Driver Side Impact: 5-Star (2009 Model Year) NHTSA Front Passenger Side Impact: 5-Star (2009 Model Year) NHTSA Side Driver Door Impact: 5-Star (2009 Model Year) NHTSA Side Rear Passenger Impact: 5-Star (2009 Model Year) NHTSA Rollover Resistance: 4-Star (2009 Model Year) Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Control (AdvanceTrac with Roll Stability Control) Passive Features Airbags: Frontal airbags, front side-impact airbags, side curtain airbags (optional on some trims) 💡 Technology Features Infotainment Available Infotainment Systems: Ford SYNC (hands-free calling, music streaming), SiriusXM Satellite Radio, premium audio systems (Sony, etc.) Driver Assistance Driver Assistance Features: Rear parking assist, integrated trailer brake controller, rearview camera (optional) Connectivity Connectivity Options: USB port for media devices (with SYNC), auxiliary audio input 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles or 6 months, depending on engine and driving conditions (refer to manual for specific recommendations) Tire Rotation Interval: Every 5,000 to 7,500 miles Transmission Fluid Change: Varies by transmission type and driving conditions; typically around 30,000 to 100,000 miles (refer to manual) Fluid Specifications Engine Oil Viscosity: 5W-20 (recommended for most engines) Engine Oil Capacity: Varies by engine (e.g., 4.6L approx. 6 quarts, 5.4L approx. 7 quarts) Coolant Type: Ford Gold Coolant (Premium Engine Coolant, P-HOAT, Orange) Brake Fluid Type: DOT 3 Known Issues Common Problems 2009 2010: Spark plug ejection (on 3V Triton engines, particularly the 5.4L, requires specific...
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Ford F150 2009-2010 Full Service Repair ManualFord F150 2009-2010 Full Service Repair ManualFord F150 2009-2010 Full Service Repair ManualFord F150 2009-2010 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
F-150
Model Years Covered:
2009, 2010
Codes
Platform:
P2 (12th Generation)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Pickup Truck
Segment Leadership:
Consistently a best-selling vehicle in its class
Competitive Analysis
Key Competitors 2009 2010:
Ram 1500, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra
Key Features
Manual Usability Features:
Detailed sub-steps, notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged insets, numbered table of contents, combined troubleshooting and wiring diagrams
Manual Benefit:
Empowers users with professional-level repair and maintenance information for significant cost savings
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Primary Coverage:
Repair, Maintenance, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Page Count:
Extensive (often exceeding 2000 pages for such comprehensive manuals)
Manual Type
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility:
All Windows Versions, macOS
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Drivetrain:
Transmission (automatic and manual), transfer case (if applicable), driveshafts, axles, differentials
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS, parking brake)
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, body electrical controls, audio system, HVAC controls
Body:
Exterior body panels, interior trim, doors, glass, seats, bumpers, frame and chassis components
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul
Rebuild Procedures:
Detailed guidance for major component overhauls (engine, transmission)
Electrical Service:
Component testing, wiring harness repair, module diagnostics
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to advanced diagnostics and component rebuilds)
Target Audience:
Professional Technicians, Do-It-Yourself Mechanics
📊 Manual Specifications
File Format
Quality:
High-resolution, Full Printable
Searchability:
Likely searchable text within PDF
Print Quality
Printability:
All pages printable
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR (for potential compressed files)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.6L Triton V8, 5.4L Triton V8, 6.2L V8 (introduced later in this generation)
Performance
4.6L V8 (2V):
Approx. 248 hp @ 4500 rpm, 290 lb-ft @ 4000 rpm
4.6L V8 (3V):
Approx. 310 hp @ 5000 rpm, 365 lb-ft @ 3500 rpm
5.4L V8:
Approx. 310 hp @ 5000 rpm, 365 lb-ft @ 3500 rpm
6.2L V8:
Approx. 400 hp @ 5500 rpm, 410 lb-ft @ 4250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Flex Fuel capability on some engines)
Engine Codes
4.6L V8 (2V):
2V SOHC (e.g., VIN U)
4.6L V8 (3V):
3V SOHC (e.g., VIN 8)
5.4L V8:
3V SOHC (e.g., VIN V)
6.2L V8:
2V SOHC (e.g., VIN P)
🔧 Transmission
Standard
Transmission Options:
4-speed Automatic (4R75E/W), 6-speed Automatic (6R80), 6-speed Manual (ZF Friedrichshafen Tremec TR-6060, rare)
Optional
Transfer Case:
Electronic Shift-On-Demand (4x4 models)
Features
Transmission Fluid Spec 4R75E/W:
Mercon V (e.g., Motorcraft XT-5QSM)
Transmission Fluid Spec 6R80:
Mercon LV (e.g., Motorcraft XT-10-QLVC)
📐 Dimensions
Exterior
Wheelbase Options:
133.0" (Regular Cab, SuperCab), 145.0" (SuperCab, SuperCrew), 157.0" (SuperCrew)
Bed Length Options:
5.5 ft (Short Box), 6.5 ft (Styleside Box), 8.0 ft (Long Bed)
Weights
Curb Weight Range:
Approx. 4,600 - 5,300 lbs (depending on configuration)
Max Payload Capacity:
Up to approx. 3,000 lbs (configuration dependent)
Max Towing Capacity:
Up to approx. 11,300 lbs (configuration dependent)
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact:
5-Star (2009 Model Year)
NHTSA Front Passenger Side Impact:
5-Star (2009 Model Year)
NHTSA Side Driver Door Impact:
5-Star (2009 Model Year)
NHTSA Side Rear Passenger Impact:
5-Star (2009 Model Year)
NHTSA Rollover Resistance:
4-Star (2009 Model Year)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Control (AdvanceTrac with Roll Stability Control)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, side curtain airbags (optional on some trims)
💡 Technology Features
Infotainment
Available Infotainment Systems:
Ford SYNC (hands-free calling, music streaming), SiriusXM Satellite Radio, premium audio systems (Sony, etc.)
Driver Assistance
Driver Assistance Features:
Rear parking assist, integrated trailer brake controller, rearview camera (optional)
Connectivity
Connectivity Options:
USB port for media devices (with SYNC), auxiliary audio input
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, depending on engine and driving conditions (refer to manual for specific recommendations)
Tire Rotation Interval:
Every 5,000 to 7,500 miles
Transmission Fluid Change:
Varies by transmission type and driving conditions; typically around 30,000 to 100,000 miles (refer to manual)
Fluid Specifications
Engine Oil Viscosity:
5W-20 (recommended for most engines)
Engine Oil Capacity:
Varies by engine (e.g., 4.6L approx. 6 quarts, 5.4L approx. 7 quarts)
Coolant Type:
Ford Gold Coolant (Premium Engine Coolant, P-HOAT, Orange)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems 2009 2010:
Spark plug ejection (on 3V Triton engines, particularly the 5.4L, requires specific repair procedures), transmission shudder or slipping, potential for timing chain/tensioner wear on higher mileage 3V engines, exhaust manifold stud breakage (more common on earlier generations but can occur).
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
The F-Series, and specifically the F-150, has a long and storied history as America's best-selling truck, dating back to its introduction in 1948.
Model Evolution
12Th Generation Introduction:
The 12th generation of the F-150 debuted for the 2009 model year, featuring a significant redesign with a bolder exterior styling, updated interior, and new powertrain options.
Key Updates 2009 2010:
The 2009 model year saw the introduction of the new chassis, body structure, and updated engine lineup. The 6.2L V8 was introduced for 2010, primarily in performance-oriented trims.
Production
Manufacturing Locations:
Dearborn Truck Plant (Dearborn, Michigan), Kansas City Assembly Plant (Claycomo, Missouri)
🏆 Awards & Recognition
Recognitions
Class Awards:
Often recognized by automotive publications for its capability, versatility, and engine power. May have received 'Truck of the Year' awards from various sources during its introduction.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction, though specific powertrain reliability perceptions can vary.
Certifications
Epa Fuel Economy Estimates Approx:
Varies greatly by engine and drivetrain. For example, a 4.6L 2WD might achieve around 14-15 MPG city / 19-20 MPG highway.
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