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Ford FIGO 2010-2012 Service Repair Manual

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Basic Information Identification Make: Ford Model: Figo Year: 2010-2012 Codes Chassis Codes: Ford Global B Platform (likely derived from Fiesta Mk6/Mk7) Introduction Market Position Segment: Entry-level compact hatchback, positioned as...
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Tags: Figo Ford
Ford FIGO 2010-2012 Service Repair Manual
Basic Information
Identification
Make: Ford
Model: Figo
Year: 2010-2012
Codes
Chassis Codes: Ford Global B Platform (likely derived from Fiesta Mk6/Mk7)
Introduction
Market Position
Segment: Entry-level compact hatchback, positioned as an affordable and practical vehicle.
Competitive Analysis
Competitors: Hyundai i10, Maruti Suzuki Swift, Honda Brio, Toyota Etios Liva (depending on market).
Key Features Of Vehicle
Value Proposition: Affordability, fuel efficiency, compact size suitable for urban environments, basic but functional features.
Manual Value
Benefit To Owner: Empowers owners to perform maintenance and repairs, saving costs and increasing vehicle longevity.
Benefit To Mechanic: Provides detailed, accurate procedures and specifications for efficient and correct repairs.
Manual Details
Coverage Areas
Years Covered: 2010, 2011, 2012
Regions Covered: Primarily focused on markets where the Figo was sold, including India, South Africa, and other emerging markets.
Page Count
Estimated Page Count: Comprehensive, typically 1000+ pages for full service manuals.
Manual Type
Type: Service Repair Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing components, lubrication system.
Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure regulator, evaporative emission control (EVAP).
Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fan, temperature sensors.
Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, wiring diagrams, fuses, relays.
Chassis Suspension: Front suspension (struts, control arms, anti-roll bar), rear suspension (torsion beam, shock absorbers), steering system.
Brakes: Brake system components (master cylinder, calipers, pads, rotors, lines), parking brake, ABS (if equipped).
Transmission Drivetrain: Manual transmission (gearbox, clutch, linkages), axles, CV joints.
Emission Control: Emission control systems, exhaust components, catalytic converter, oxygen sensors.
Body Interior: Body panels, doors, windows, interior trim, seats, HVAC system.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections.
Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting charts.
Repair: Step-by-step repair instructions for all major components and systems.
Rebuild Reconditioning: Detailed procedures for rebuilding engines, transmissions, and other major sub-assemblies.
Electrical Diagnostics: Troubleshooting electrical circuits, testing components, interpreting wiring diagrams.
Technical Depth
Depth: Comprehensive, covering routine maintenance to complete engine and transmission overhauls.
Manual Specifications
File Format
File Type: PDF
Print Quality
Printability: Fully Printable
Zoom Capability: Yes (Zoom IN/OUT)
Binding Type
Binding: Digital (PDF) - allows for printing of specific pages or the entire manual.
Paper Type
Paper: N/A (Digital Format)
Delivery Method
Delivery: Instant Download
Software Requirements
Software: Adobe PDF Reader & WinZip
Compatibility
Operating Systems: All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type: Likely 1.2L Duratec Petrol (Ti-VCT variant in some markets) or 1.4L Duratorq TDCi Diesel.
Engine Displacement: Typically 1198 cc (1.2L) for Petrol, 1399 cc (1.4L) for Diesel.
Performance
Horsepower Petrol: Approx. 75-80 PS (55-59 kW) for 1.2L Petrol.
Torque Petrol: Approx. 110-115 Nm for 1.2L Petrol.
Horsepower Diesel: Approx. 68-70 PS (50-51 kW) for 1.4L Diesel.
Torque Diesel: Approx. 160 Nm for 1.4L Diesel.
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI) for Petrol, Common Rail Direct Injection (CRDI) for Diesel.
Engine Management
ECU Type: Ford Electronic Control Unit (ECU) – specific model dependent on engine and region.
Emission Standards
Emission Control: Meets relevant emission standards for the period and market (e.g., BS-III/BS-IV in India).
Transmission
Standard
Type: 5-speed Manual Transmission
Optional
Type: No automatic transmission typically offered for this generation of Figo.
Features
Clutch Type: Hydraulically actuated, single dry plate clutch.
Fluid Specifications
Transmission Fluid: API GL-4, SAE 75W-90 Synthetic Gear Oil (specific Ford specification recommended, e.g., WSS-M2C200-D2).
Dimensions
Exterior
Length: Approx. 3795-3800 mm
Width: Approx. 1680 mm
Height: Approx. 1530-1550 mm
Wheelbase
Wheelbase: Approx. 2489 mm
Weights
Curb Weight: Approx. 1050-1150 kg (depending on engine and trim).
Cargo
Boot Space: Approx. 257 liters
Tires Wheels
Tire Size: Commonly 175/65 R14 or 185/60 R14.
Wheel Bolt Pattern: 4x108
Center Bore: 63.4 mm
Safety Features
Ratings
Global Ncap Rating: No official rating from Global NCAP for this specific model/year range, but typically expected to be basic.
Active Features
ABS: Optional on some trims, standard on higher trims.
Ebs: Not commonly specified; likely linked to ABS if present.
Passive Features
Airbags: Driver and front passenger airbags typically standard or optional on higher trims.
Seatbelts: 3-point front seatbelts with pre-tensioners, 3-point rear seatbelts (center may be 2-point in some markets).
Child Seat Anchors: ISOFIX mounting points may be present on some models.
Technology Features
Infotainment
Audio System: Basic radio with CD/MP3 player, AUX input, and speakers. Higher trims may feature Bluetooth connectivity and steering-wheel mounted audio controls.
Display: Simple LCD screen for audio information.
Driver Assistance
Parking Sensors: Optional or not available on base models.
Connectivity
Bluetooth: Available on higher trim levels for phone connectivity.
Maintenance
Service Intervals
Oil Change Interval: Typically 10,000 km or 12 months (whichever comes first) for both petrol and diesel, with filter change at each service.
Air Filter Replacement: Recommended every 20,000 km or as needed based on operating conditions.
Fuel Filter Replacement Diesel: Recommended every 40,000 km for diesel models.
Spark Plug Replacement Petrol: Typically 40,000-60,000 km for standard spark plugs, potentially longer for iridium/platinum plugs if fitted.
Timing Belt Chain: Likely uses a timing chain for petrol engines, requiring inspection but no scheduled replacement unless issues arise. Diesel may use a belt or chain, consult manual for specifics.
Fluid Specifications
Engine Oil Capacity Petrol: Approx. 3.5 - 4.0 liters (refer to manual for exact specification and capacity for 1.2L engine).
Engine Oil Type Petrol: Ford specification 948-B or 913-D (e.g., 5W-20 or 5W-30 synthetic) - consult manual.
Engine Oil Capacity Diesel: Approx. 3.8 - 4.3 liters (refer to manual for exact specification and capacity for 1.4L TDCi).
Engine Oil Type Diesel: Ford specification 913-D or 917-A (e.g., 5W-30 synthetic low SAPS) - consult manual.
Coolant Type: Ford Super Plus Premium Coolant (Blue) or equivalent meeting WSS-M97B44-D specification.
Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for precise requirement).
Known Issues
Common Problems: Early models might experience minor electrical gremlins, HVAC performance issues, or clutch wear under heavy use. Specific to markets, varying quality of fuel and road conditions can influence common issues.
Vehicle History
Brand Heritage
Ford History: Ford has a long and rich history in automotive manufacturing, known for innovation and global presence.
Model Evolution
Figo Development: The Figo was developed by Ford India as a cost-effective entry-level hatchback, based on the global Ford Fiesta platform but tailored for emerging markets.
Production
Manufacturing Location: Primarily manufactured at Ford's plant in Sanand, Gujarat, India, and also in South Africa.
Production Timeline
First Generation: First generation launched in India in 2010, replacing the Ford Fusion in some lineups and competing in the A/B segment.
Awards & Recognition
Recognitions
Market Specific Accolades: The Ford Figo received various awards in India and other markets, often for its value-for-money proposition, design, and fuel efficiency in its segment.
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