🏷️ Basic Information Identification Make: Ford Model: Focus Year: 2004 Generation Generation: Second Generation (Mk2) - Early Production Codes Platform: Global C Platform (for North American market) 👋 Introduction Market Position Positioning: The 2004 Ford Focus was a significant model for Ford, representing a strong entry in the compact car segment, known for its European-derived chassis and engaging driving dynamics. Competitive Analysis Competitors: Competed directly with vehicles like the Honda Civic, Toyota Corolla, Mazda3, and Chevrolet Cobalt. Key Features Features: Sporty handling, European-inspired design, available in sedan, hatchback, and wagon body styles, relatively fuel-efficient engines. 📋 Manual Details Coverage Areas Coverage: Complete Workshop Service & Repair Page Count Page Count: Approximately 1500-2000 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF or similar searchable format is common for this era of manual) 📖 Manual Coverage Systems Covered Engine: 2.0L Duratec DOHC (SPI, Zetec, Duratec variants common for 2004, manual will detail specific engine codes for the target market) Transmission: Manual (MTX-75, IB5) and Automatic (4F27E, AX4S/N variants possible but less common for 2004 Focus, focus on common transmissions) Brakes: Front Disc, Rear Drum/Disc (ABS systems included) Suspension: Front Independent (MacPherson Strut), Rear Independent (Control Blade Multilink - North America) Steering: Power Rack and Pinion (Hydraulic) Electrical: Complete Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Audio Systems, Instrument Cluster, SRS (Airbag) Systems HVAC: Air Conditioning, Heater, Ventilation Systems Fuel System: Fuel Injection, Fuel Pump, Fuel Filter, EVAP System Cooling System: Radiator, Water Pump, Thermostat, Cooling Fan Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler Bodywork: Body Panel Removal/Installation, Door Hardware, Glass, Seals, Bumpers Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Inspections/Replacement Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Repair, Electrical Component Diagnosis/Replacement Installation: Component Installation (e.g., alternators, starters, sensors), Body Panel Alignment Special Tools: Identification and use of specific Ford specialty tools Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission overhauls and complex electrical diagnostics) 📊 Manual Specifications File Format Searchability: Searchable text (if digital format) for quick information retrieval Print Quality Quality: High-resolution diagrams and clear text, suitable for printing (if applicable) Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 2.0L Duratec DOHC I4 Engine Code: Commonly found codes include: SPI (SOHC, less common for 2004 but possible), Zetec (DOHC, also less common for 2004 but part of the lineage), Duratec (DOHC, most prevalent for this year) Performance Horsepower: Approximately 136 hp @ 5800 rpm (for 2.0L Duratec) Torque: Approximately 133 lb-ft @ 4500 rpm (for 2.0L Duratec) Fuel System Injection Type: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Engine Management ECU: Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (MTX-75 or IB5) Optional Transmission Type: 4-Speed Automatic (4F27E) Features Clutch: Hydraulically Actuated Clutch System Fluid Specifications Automatic Fluid Type: Mercon V (or equivalent) Manual Fluid Type: Manual Transmission Fluid (MTF) - specification varies by transmission, consult manual 📐 Dimensions Exterior Length: Varies by body style (Sedan, Hatchback, Wagon) - approx. 168-170 inches (Sedan) Width: Approx. 67.5 inches Height: Approx. 57.5 inches (Sedan/Hatchback) Wheelbase: Approx. 103.7 inches Weights Curb Weight: Approx. 2700-2900 lbs (varies by trim and body style) Gross Vehicle Weight Rating: Approx. 3700-3900 lbs Cargo Cargo Volume Sedan: Approx. 13.0 cubic feet Cargo Volume Hatchback: Approx. 20.0 cubic feet (seats up) Wheels Tires Wheel Size: 15-inch or 16-inch standard, 17-inch optional on some trims Tire Size: P195/60R15, P205/50R16, P205/50R17 depending on trim and wheels Bolt Pattern: 4x108 mm 🛡️ Safety Features Ratings NHTSA Front Driver: Good (2004 Model Year) NHTSA Front Passenger: Good (2004 Model Year) IIHS Frontal Offset: Good (2004 Model Year) Active Features ABS: Standard on most trims Traction Control: Optional on some trims Passive Features Airbags: Frontal airbags, optional side-impact airbags Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player, optional premium audio systems, MP3 playback capability on some units. Display: Basic LCD display for audio and clock functions. Driver Assistance Cruise Control: Standard on many trims. Connectivity Aux Input: Not typically standard; aftermarket solutions or specific OEM options may exist. Lighting Headlights: Halogen headlights, projector-style headlights on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles or 6 months (depending on driving conditions and oil type used). Timing Belt Or Chain: Duratec engines use a timing chain, which is generally maintenance-free unless there are specific issues. Older Zetec engines might have belts. Spark Plug Replacement: Approximately 100,000 miles for iridium spark plugs (check manual for specific recommendations). Transmission Fluid Change: Automatic: Every 30,000-60,000 miles....
The 2004 Ford Focus was a significant model for Ford, representing a strong entry in the compact car segment, known for its European-derived chassis and engaging driving dynamics.
Competitive Analysis
Competitors:
Competed directly with vehicles like the Honda Civic, Toyota Corolla, Mazda3, and Chevrolet Cobalt.
Key Features
Features:
Sporty handling, European-inspired design, available in sedan, hatchback, and wagon body styles, relatively fuel-efficient engines.
📋 Manual Details
Coverage Areas
Coverage:
Complete Workshop Service & Repair
Page Count
Page Count:
Approximately 1500-2000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF or similar searchable format is common for this era of manual)
📖 Manual Coverage
Systems Covered
Engine:
2.0L Duratec DOHC (SPI, Zetec, Duratec variants common for 2004, manual will detail specific engine codes for the target market)
Transmission:
Manual (MTX-75, IB5) and Automatic (4F27E, AX4S/N variants possible but less common for 2004 Focus, focus on common transmissions)
Brakes:
Front Disc, Rear Drum/Disc (ABS systems included)
Suspension:
Front Independent (MacPherson Strut), Rear Independent (Control Blade Multilink - North America)
Steering:
Power Rack and Pinion (Hydraulic)
Electrical:
Complete Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Audio Systems, Instrument Cluster, SRS (Airbag) Systems
HVAC:
Air Conditioning, Heater, Ventilation Systems
Fuel System:
Fuel Injection, Fuel Pump, Fuel Filter, EVAP System
Cooling System:
Radiator, Water Pump, Thermostat, Cooling Fan
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler
Bodywork:
Body Panel Removal/Installation, Door Hardware, Glass, Seals, Bumpers
Component Installation (e.g., alternators, starters, sensors), Body Panel Alignment
Special Tools:
Identification and use of specific Ford specialty tools
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission overhauls and complex electrical diagnostics)
📊 Manual Specifications
File Format
Searchability:
Searchable text (if digital format) for quick information retrieval
Print Quality
Quality:
High-resolution diagrams and clear text, suitable for printing (if applicable)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.0L Duratec DOHC I4
Engine Code:
Commonly found codes include: SPI (SOHC, less common for 2004 but possible), Zetec (DOHC, also less common for 2004 but part of the lineage), Duratec (DOHC, most prevalent for this year)
Performance
Horsepower:
Approximately 136 hp @ 5800 rpm (for 2.0L Duratec)
Torque:
Approximately 133 lb-ft @ 4500 rpm (for 2.0L Duratec)
Canister purge valve or vent solenoid issues can trigger Check Engine Lights (P0442, P0455).
Suspension Noises:
Worn sway bar links or bushings are common sources of clunking noises.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long history of producing reliable and popular vehicles, with the Focus being a key global model introduced to compete in the compact segment.
Model Evolution
Focus Generations:
The 2004 model year marks the introduction of the second generation (Mk2) Focus in North America, a significant redesign from the first generation, incorporating European engineering and platform design.
Production
Manufacturing Locations:
Primarily assembled in Wayne, Michigan, USA for the North American market.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Ford Focus, in its various iterations, has been a frequent recipient of Car and Driver's 10Best awards, highlighting its consistent quality and driving appeal.
Ratings
Reliability Ratings:
Reliability ratings for the 2004 model year are generally considered average to good, with specific issues noted above.
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